IP Library Granted Patent US 7,605,481
Granted Patent B2
US 7,605,481 · App. 10/575,888 · Granted Oct 20, 2009

Nickel alloy sputtering target and nickel alloy thin film

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Quick Facts
Patent No.
US 7,605,481
App. No.
10/575,888
Granted
Oct 20, 2009
Kind
B2
Abstract

The present invention relates to a nickel alloy sputtering target comprising 1 to 30 at % of Cu; 2 to 25 at % of at least one element selected from among V, Cr, Al, Si, Ti and Mo; remnant Ni and unavoidable impurities so as to inhibit the Sn diffusion between a solder bump and a substrate layer or a pad. Provided are a nickel alloy sputtering target and a nickel alloy thin film for forming a barrier layer having excellent wettability with the Pb-free Sn solder or Sn—Pb solder bump, and capable of inhibiting the diffusion of Sn being a soldering component and effectively preventing the reaction with the substrate layer upon forming a Pb-free Sn solder or Sn—Pb solder bump on a substrate such as a semiconductor wafer or electronic circuit or a substrate layer or pad of the wiring or electrode formed thereon.

Claims (24)

1. A nickel alloy sputtering target for forming a film for preventing tin (Sn) diffusion, comprising a sputtering target body of a predetermined diameter and a predetermined thickness adapted to form a thin film via magnetron sputtering, said sputtering target body being made of a composition of 1 to 30 atomic percent of copper (Cu); 2 to 25 atomic percent of at least one element selected from a group consisting of vanadium (V), chromium (Cr), aluminum (Al), silicon (Si), and molybdenum (Mo); and remnant nickel (Ni).

2. The nickel alloy sputtering target according to claim 1 , wherein the copper in said sputtering target body exists in a solid solution, and wherein the nickel alloy is formed by adding said at least one element to a Ni—Cu solid solution.

3. A nickel alloy thin film formed between a solder bump and a substrate layer or a pad, said nickel alloy thin film comprising 1 to 30 atomic percent of copper (Cu); 2 to 25 atomic percent of at least one element selected from a group consisting of vanadium (V), chromium (Cr), aluminum (Al), silicon (Si), titanium (Ti) and molybdenum (Mo); and remnant nickel (Ni).

4. The nickel alloy thin film formed between a solder bump and a substrate layer or a pad according to claim 3 , wherein the copper exists in a solid solution in said thin film, and wherein the nickel alloy is formed by adding said at least one element to a Ni—Cu solid solution.

5. A nickel alloy thin film according to claim 3 , wherein the solder bump is a Pb-free Sn solder or a Sn solder.

6. A nickel alloy thin film according to claim 5 , further comprising an intermetallic compound layer between the solder bump and the substrate layer or pad, said intermetallic compound layer consisting of Cu and Sn.

7. A nickel alloy thin film according to claim 6 , wherein said Cu—Sn intermetallic compound layer is of a thickness of 0.01 to 5 μm.

8. A nickel alloy thin film according to claim 3 , further comprising an intermetallic compound layer between the solder bump and the substrate layer or pad, said intermetallic compound layer consisting of Cu and Sn.

9. A nickel alloy thin film according to claim 8 , wherein said Cu—Sn intermetallic compound layer is of a thickness of 0.01 to 5 μm.

10. The nickel alloy sputtering target according to claim 1 , wherein said composition of said sputtering target body includes titanium (Ti), wherein a total amount of Ti together with said at least one element is 2 to 25 atomic percent.

11. A nickel alloy sputtering target, consisting of:

a sputtering target body of a predetermined diameter and a predetermined thickness adapted to form a thin film via magnetron sputtering;

said sputtering target body being made of a composition consisting of 1 to 30 atomic percent of copper (Cu); 2 to 25 atomic percent of an additional element selected from a group consisting of vanadium (V), chromium (Cr), aluminum (Al), silicon (Si), and molybdenum (Mo); and remnant nickel (Ni);

the copper in said sputtering target body existing in a solid solution; and

said sputtering target body having a single phase metallographic structure and an average grain size of 100 μm or less.

12. A nickel alloy sputtering target according to claim 11 , wherein said additional element is chromium (Cr), aluminum (Al), silicon (Si), or molybdenum (Mo).

13. A nickel alloy sputtering target according to claim 11 , wherein said additional element is aluminum (Al), silicon (Si), or molybdenum (Mo).

14. A nickel alloy sputtering target according to claim 13 , wherein said predetermined thickness of said sputtering target body is 10 mm.

15. A nickel alloy sputtering target according to claim 1 , wherein said at least one element is chromium (Cr), aluminum (Al), silicon (Si), or molybdenum (Mo).

16. A nickel alloy sputtering target according to claim 1 , wherein said at least one element is aluminum (Al), silicon (Si), or molybdenum (Mo).

17. A nickel alloy sputtering target according to claim 1 , wherein said predetermined thickness of said sputtering target body is 10 mm.

18. A nickel alloy sputtering target according to claim 1 , wherein said predetermined diameter of said sputtering target body is 80 mm.

19. A nickel alloy thin film according to claim 3 , wherein said at least one element is chromium (Cr), aluminum (Al), silicon (Si), or molybdenum (Mo).

20. A nickel alloy thin film according to claim 3 , wherein said at least one element is aluminum (Al), silicon (Si), or molybdenum (Mo).

Assignments (5)
CHANGE OF ADDRESS Recorded Aug 11, 2021
From: JX NIPPON MINING & METALS CORPORATION
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 057160/0114 →
CHANGE OF ADDRESS Recorded Feb 7, 2017
From: JX NIPPON MINING & METALS CORPORATION
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 041649/0733 →
CHANGE OF NAME/MERGER Recorded Jun 9, 2011
From: NIPPON MINING & METALS CO., LTD.
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 026417/0023 →
CHANGE OF NAME Recorded Dec 8, 2006
From: NIKKO MATERIALS CO., LTD.
To: NIPPON MINING & METALS CO., LTD.
Reel/Frame 018605/0969 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2006
From: YAMAKOSHI, YASUHIRO; SUZUKI, RYO
To: NIKKO MATERIALS CO., LTD.
Reel/Frame 018595/0197 →