IP Library Granted Patent US 7,666,243
Granted Patent B2
US 7,666,243 · App. 10/974,519 · Granted Feb 23, 2010

Fine grain niobium sheet via ingot metallurgy

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Quick Facts
Patent No.
US 7,666,243
App. No.
10/974,519
Granted
Feb 23, 2010
Kind
B2
Abstract

A method of making a silicon-containing alloy of niobium that includes: A) forming a blend comprising niobium powder and silicon powder and pressing the blend to form pressed blend; B) attaching the pressed blend to an electrode comprising niobium; C) melting the electrode and pressed blend under vacuum arc remelting conditions, such that the blend mixes with the melted electrode; D) cooling the melted electrode to form an alloy ingot; and E) applying thermo-mechanical processing steps to the alloy ingot to form a wrought product. The method provides a fully recrystalized niobium wrought product with a grain size finer that ASTM 5, that can be used to make deep drawn cups and sputtering targets.

Claims (18)

1. A method of making a silicon-containing alloy of niobium comprising:

A) forming a blend comprising niobium powder and silicon powder and pressing the blend to form pressed blend;

B) attaching the pressed blend to an electrode comprising niobium

C) melting the electrode and pressed blend under vacuum arc remelting conditions, such that the blend mixes with the melted electrode;

D) cooling the melted electrode to form an alloy ingot; and

E) applying thermo-mechanical processing steps to the alloy ingot to form a wrought product:

wherein the thermo-mechanical processing comprises:

i) forging the alloy ingot to form a wrought product; and

ii) annealing the wrought product at a temperature of from 950 to 1150° C.; and wherein the annealing results in at least 75% recrystallization.

2. The method according to claim 1 , wherein the wrought product in E) has a fine and uniform ASTM grain size of from 5 to 10.

3. The method according to claim 1 , wherein the silicon is present in A) at from 0.1 to 100 ppm based on total niobium in the wrought product.

4. The method according to claim 1 , wherein the wrought product is selected from the group consisting of foils, sheets, plates, tubes, and rods.

5. The method according to claim 1 , wherein the thermo-mechanical processing steps in E) comprise:

I) rolling the wrought product to an intermediate thickness;

II) annealing the wrought product of I) at a temperature of from 950 to 1150° C. for a period of from 30 minutes to 180 minutes;

III) rolling the wrought product of II); and

IV) annealing the wrought product of III) at a temperature of from 950 to 1150° C. for a period of from 30 minutes to 180 minutes and then cooling the wrought product to room temperature.

6. The method according to claim 5 , wherein the wrought product is selected from the group consisting of foils, sheets, plates, tubes, and rods.

Assignments (14)
CHANGE OF NAME Recorded Apr 5, 2022
From: H.C. STARCK INC.
To: MATERION NEWTON INC.
Reel/Frame 059596/0925 →
RELEASE OF SECURITY INTEREST Recorded Nov 2, 2021
From: GLAS TRUST CORPORATION LIMITED
To: H.C. STARCK INC.
Reel/Frame 057993/0178 →
RELEASE OF SECURITY INTEREST Recorded Nov 2, 2021
From: GLAS TRUST CORPORATION LIMITED
To: H.C. STARCK INC.
Reel/Frame 057993/0188 →
RELEASE OF SECURITY INTEREST Recorded Nov 2, 2021
From: GLAS TRUST CORPORATION LIMITED
To: H.C. STARCK INC.
Reel/Frame 058769/0242 →
RELEASE OF SECURITY INTEREST Recorded Nov 2, 2021
From: GLAS TRUST CORPORATION LIMITED
To: H.C. STARCK INC.
Reel/Frame 057993/0198 →
RELEASE OF SECURITY INTEREST Recorded Nov 2, 2021
From: GLAS TRUST CORPORATION LIMITED
To: H.C. STARCK INC.
Reel/Frame 058768/0827 →
SECURITY INTEREST Recorded Nov 1, 2021
From: H.C. STARCK INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 057978/0970 →
SECURITY INTEREST Recorded Mar 31, 2016
From: H.C. STARCK INC.
To: GLAS TRUST CORPORATION LIMITED, AS SECURITY AGENT FOR THE BENEFIT OF THE SENIOR SECURED PARTIES
Reel/Frame 038311/0460 →
SECURITY INTEREST Recorded Mar 31, 2016
From: H.C. STARCK INC.
To: GLAS TRUST CORPORATION LIMITED, AS SECURITY AGENT FOR THE BENEFIT OF THE SECOND LIEN SECURED PARTIES
Reel/Frame 038311/0472 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING OF THE NAME OF ASSIGNEE, H.C. STARCK INC. PREVIOUSLY RECORDED ON REEL 016134 FRAME 0492. ASSIGNOR(S) HEREBY CONFIRMS THE SPELLING OF ASSIGNEE'S NAME, H.C. STARK INC., IS INCORRECT.. Recorded Oct 13, 2009
From: AIMONE, PAUL R.; MOSER, KURT D.; DORVEL, ROBERT A.; BALTER, RYAN
To: H.C. STARCK INC.
Reel/Frame 023360/0655 →
INTELLECTUAL PROPERTY RIGHTS SECURITY AGREEMENT (SENIOR) Recorded Oct 30, 2007
From: H.C. STARCK INC.
To: DRESDNER BANK AG, NIEDERLASSUNG LUXEMBOURG, AS SECURITY AGENT
Reel/Frame 020036/0759 →
INTELLECTUAL PROPERTY RIGHTS SECURITY AGREEMENT (SECOND LIEN) Recorded Oct 30, 2007
From: H.C. STARCK INC.
To: DRESDNER BANK AG, NIEDERLASSUNG LUXEMBOURG, AS SECURITY AGENT
Reel/Frame 020036/0851 →
INTELLECTUAL PROPERTY RIGHTS SECURITY AGREEMENT (MEZZANINE) Recorded Oct 30, 2007
From: H.C. STARCK INC.
To: DRESDNER BANK AG, NIEDERLASSUNG LUXEMBOURG, AS SECURITY AGENT
Reel/Frame 020036/0864 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2005
From: AIMONE, PAUL R.; MOSER, KURT D.; DORVEL, ROBERT A.; BALTER, RYAN
To: H.C. STARK INC.
Reel/Frame 016134/0492 →