IP Library Granted Patent US 7,303,679
Granted Patent B2
US 7,303,679 · App. 11/009,417 · Granted Dec 4, 2007

Oil spill recovery method using surface-treated iron powder

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Quick Facts
Patent No.
US 7,303,679
App. No.
11/009,417
Granted
Dec 4, 2007
Kind
B2
Abstract

A method of recovering spilled hydrocarbon fluids from a body of water utilizing the increased oleophilic properties of reacted iron particles suspended in a magnetorheological (MR) fluid. The iron particles normally used to create MR fluids, are reacted with an organic compound containing an oleophilic chain end which attaches to the surface of the iron, prior to suspension in a liquid vehicle such as an organic oil. The reacted iron particles in the MR fluid are then applied to and mixed with a hydrocarbon spill on a body of water such as an oil spill, whereby subsequent exposure to a significant magnetic field provides for subsequent recovery of both the reacted magnetic particles and the hydrocarbon spill.

Claims (40)

1. A method of recovering a liquid hydrocarbon material dispersed in a volume of water comprising the steps of:

reacting a plurality of iron particles with at least one organic compound having an oleophilic chain end that attaches to the surface of the iron particles;

mixing said iron particles into the liquid hydrocarbon material to form a magnetorheological fluid;

applying a magnetic force of predetermined strength to said magnetorheological fluid so as to increase the viscosity of the magnetorheological fluid to a semi-solid gel form; and

removing said magnetorheological fluid from said volume of water while maintaining the applied magnetic force.

2. A method according to claim 1 wherein said iron particles have a mean diameter in the range of about one to about one hundred micrometers.

3. A method according to claim 1 wherein said organic compound is an alcohol, said alcohol comprising a chain of between 10 and 18 carbon atoms, said chain being configured to attach to the surface of said iron.

4. A method according to claim 1 wherein said organic compound is a saturated fatty acid said chain end comprising between about 8 and about 18 carbon atoms, said chain end attaching to the surface of said iron.

5. A method according to claim 1 wherein said organic compound reacted with said iron is a tallow amine.

6. A method according to claim 1 further including the step of mixing a surfactant into the liquid hydrocarbon material.

7. A method of separating a liquid hydrocarbon material from a body of water comprising the steps of:

reacting a plurality of iron particles having a mean diameter in the range of one to one hundred micrometers with at least one organic compound having minimal water solubility and having an oleophilic chain end that attaches to the surface of said iron particles;

mixing said iron particles with the liquid hydrocarbon material forming a magnetorheological fluid;

mixing said magnetorheological fluid with at least one of a surfactant, a suspending agent, and mixtures thereof;

applying a magnetic force of predetermined strength to said magnetorheological fluid so as to increase the viscosity of the magnetorheological fluid to a semi-solid gel form;

removing said magnetorheological fluid from said body of water while maintaining the applied magnetic force; and

separating said iron particles from said liquid hydrocarbon material.

8. A method as in claim 7 wherein said organic compound reacted with said iron is an alcohol, said alcohol configured to be attached to the surface of said iron particles.

9. A method as in claim 7 wherein said organic compound is a saturated fatty acid and said chain end comprises between about 8 and about 18 carbon atoms, said chain end being configured to attach to the surface of said iron.

10. A method as in claim 7 wherein said organic compound is a tallow amine.

11. A method as in claim 7 wherein when said magnetic force is applied, the magnetorheological fluid forms a semi-solid gel.

12. A method as in claim 7 including the step of separating said magnetorheological fluid from said oil comprises applying an organic oil solvent to the mixture.

13. A method of recovering a liquid hydrocarbon material from a body of water comprising the steps of:

reacting a plurality of ferromagnetic particles having a mean diameter in the range of one to one hundred micrometers with at least one organic compound having minimal water solubility and having an oleophilic chain end that attaches to the surface of said ferromagnetic particles;

mixing said ferromagnetic particles with the liquid hydrocarbon material forming a magnetorheological fluid;

applying a magnetic force of a predetermined strength to said magnetorheological fluid so as to increase the viscosity of the magnetorheological fluid to a semi-solid gel form;

removing the magnetorheological fluid from said body of water while maintaining the applied magnetic force;

removing said magnetic force; and

separating said ferromagnetic particles fluid from said magnetorheological fluid.

14. A method as in claim 13 wherein said organic compound is an alcohol, said alcohol configured to be attached to the surface of said ferromagnetic particles.

15. A method as in claim 14 wherein said organic compound is a saturated fatty acid and said chain end comprises between about 8 and about 18 carbon atoms and is configured to attach to a surface of said ferromagnetic particles.

16. A method as in claim 15 wherein said organic compound is a tallow amine.

17. A method as in claim 16 wherein when said magnetic force is applied, the magnetorheological fluid forms a semi-solid gel.

18. A method as in claim 17 including the final step of separating said ferromagnetic particles from said magnetorheological fluid comprises applying an organic oil solvent to the mixture.

19. A method of recovering liquid hydrocarbon material from a volume of water comprising the steps of:

reacting a plurality of iron particles with at least one organic compound having an oleophilic chain end that attaches to the surface of the iron particles;

mixing said iron particles into a suspension, said suspension comprising an organic oil and at least one surfactant and suspending agent, and mixtures thereof, forming a magnetorheological fluid;

mixing said magnetorheological fluid into said liquid hydrocarbon material to form a mixture;

applying a magnetic force of predetermined strength to said mixture so as to increase the viscosity of the mixture to a semi-solid gel form; and

removing said mixture from said volume of water while maintaining the applied magnetic force.

Assignments (13)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034371/0676 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025780/0936 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0442 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025311/0770 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0001 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0052 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023127/0468 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0429 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0446 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2009
From: GENERAL MOTORS CORPORATION
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 022102/0533 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2004
From: ULICNY, JOHN C.; GOLDEN, MARK A.
To: GENERAL MOTORS CORPORATION
Reel/Frame 016080/0928 →