Methods of forming metal interconnection lines in semiconductor devices
View Patent ↗A method of forming metal interconnection line for a semiconductor device being capable of forming a plug without voids irrespective of aspect ratios is provided. In one example, the method includes forming a first metal layer on a semiconductor substrate; forming a second metal layer on the first metal layer; forming the plugs by patterning the second metal layer; forming the lower metal interconnection lines by patterning the first metal layer; and forming an interlayer insulating layer having a planarized surface on the substrate to fill gaps between the lower metal lines and between the plugs.
1. A method of forming a metal interconnection line for a semiconductor device, the method comprising:
forming a first metal layer on a semiconductor substrate;
forming a second metal layer comprising aluminum, aluminum alloy, copper, tungsten, or a metal silicide layer on the first metal layer.
forming plugs by patterning the second metal layer;
forming a glue layer comprising Ti, Ti/TiN, Ta, or Ta/TaN to cover surfaces of the plugs;
forming lower metal interconnection lines by patterning the first metal layer, wherein forming the lower metal interconnection lines comprises:
forming a mask pattern having larger width than that of the plug on the first metal layer to cover the plugs;
etching the first metal layer using the mask pattern and plugs; and
removing the mask pattern; and
forming an interlayer insulating layer having a planarized surface on the substrate to fill gaps between the lower metal lines and between the plugs.
2. The method as defined by claim 1 , further comprising forming barrier metal layers on upper and lower portions of the first metal layer.
3. The method as defined by claim 2 , wherein the barrier metal layers comprise Ti, Ti/TiN, Ta,or Ta/TaN layers.
4. The method as defined by claim 1 , further comprising:
forming a third metal layer on the entire substrate; and
forming upper metal interconnection lines to be connected to the lower metal interconnection lines via plugs by patterning the third metal layer.
5. The method as defined by claim 4 , further comprising forming barrier metal layers on upper and lower portions of the third metal layer.
6. The method as defined by claim 5 , wherein the barrier metal layers comprise Ti, Ti/TiN, Ta, or Ta/TaN layers.