IP Library Granted Patent US 7,495,881
Granted Patent B2
US 7,495,881 · App. 11/287,484 · Granted Feb 24, 2009

Chucking method and processing method using the same

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Quick Facts
Patent No.
US 7,495,881
App. No.
11/287,484
Granted
Feb 24, 2009
Kind
B2
Abstract

The invention provides an electrostatically chucking technology capable of chucking a workpiece formed of an insulator or a workpiece attached with an object to be processed such as a semiconductor wafer on a stage. A layered body attached with a glass substrate for supporting a semiconductor substrate having an electronic device on its surface is prepared, and a conductive film is attached thereto. Then, the layered body is set on a surface of a stage set in a vacuum chamber such as a dry-etching apparatus. After then, a voltage is applied to an internal electrode to generate positive and negative electric charges on the surfaces of the conductive film and the stage, and the layered body is chucked with static electricity generated therebetween. Then, the layered body chucked on the stage is processed by etching, CVD, or PVD.

Claims (57)

1. A method of chucking, comprising:

providing an object comprising a surface portion that is made of an insulator;

attaching a member comprising a conductive layer to the surface portion using an adhesive;

placing the object to which the member is attached in a vacuum chamber; and

chucking the object to which the member is attached to a stage provided in the vacuum chamber by generating electrostatic charges between the member and the stage.

2. The method of claim 1 , wherein the insulator comprises a glass, a ceramic, quartz, a plastic, or a resin.

3. The method of claim 1 , wherein the member further comprises a protection layer and an adhesive layer.

4. The method of claim 1 , wherein the member further comprises a protection layer, a polyimide layer and an adhesive layer.

5. The method of claim 1 , wherein the member further comprises a protection layer, a polymer layer formed by polymerizing a conductive material and polyimide, and an adhesive layer.

6. The method of claim 1 , wherein the member comprises a conductive resin layer.

7. A method of chucking, comprising:

providing an object for chucking;

attaching a substrate made of an insulator to the object;

attaching a member comprising a conductive layer to the substrate after the attaching of the substrate to the object;

placing the object to which the member and the substrate are attached in a vacuum chamber; and

chucking the object to which the member and the substrate are attached to a stage provided in the vacuum chamber by generating electrostatic charges between the member and the stage.

8. The method of claim 7 , wherein the insulator comprises a glass, a ceramic, quartz, a plastic, or a resin.

9. The method of claim 7 , wherein the member further comprises a protection layer and an adhesive layer.

10. The method of claim 7 wherein the member further comprises a protection layer, a polyimide layer and an adhesive layer.

11. The method of claim 7 , wherein the member further comprises a protection layer, a polymer layer formed by polymerizing a conductive material and polyimide, and an adhesive layer.

12. The method of claim 7 , wherein the object comprises a semiconductor wafer,an insulator or a conductor.

13. The method of claim 7 , wherein the member comprises a conductive resin layer.

14. A method of processing objects, comprising:

providing an object comprising a surface portion that is made of an insulator;

attaching a member comprising a conductive layer to the surface portion using an adhesive;

placing the object to which the member is attached in a vacuum chamber;

chucking the object to which the member is attached to a stage provided in the vacuum chamber by generating electrostatic charges between the member and the stage; and

processing the object chucked to the stage in the vacuum chamber.

15. The method of claim 14 , wherein the insulator comprises a glass, a ceramic, quartz, a plastic, or a resin.

16. The method of claim 14 , wherein the processing of the chucked object comprises a dry-etching, a chemical vapor deposition or physical vapor deposition.

17. The method of claim 14 , wherein the member further comprises a protection layer and an adhesive layer.

18. The method of claim 14 , wherein the member further comprises a protection layer, a polyimide layer and an adhesive layer.

19. The method of claim 14 , wherein the member further comprises a protection layer, a polymer layer formed by polymerizing a conductive material and polyimide, and an adhesive layer.

20. The method of claim 14 , wherein the member comprises a conductive resin layer.

21. A method of processing an object, comprising:

attaching a substrate made of an insulator to the object;

attaching a member comprising a conductive layer to the substrate, after the attaching of the substrate to the object;

placing the object to which the member and the substrate are attached in a vacuum chamber;

chucking the object to which the member and the substrate are attached to a stage provided in the vacuum chamber by generating electrostatic charges between the member and the stage; and

processing the object chucked to the stage in the vacuum chamber.

22. The method of claim 21 , wherein the insulator comprises a glass, a ceramic, quartz, a plastic, or a resin.

23. The method of claim 21 , wherein the processing of the chucked object comprises a dry-etching, a chemical vapor deposition or physical vapor deposition.

24. The method of claim 21 , wherein the member further comprises a protection layer and an adhesive layer.

25. The method of claim 21 , wherein the member further comprises a protection layer, a polyimide layer and an adhesive layer.

26. The method of claim 21 , wherein the member further comprises a protection layer, a polymer layer formed by polymerizing a conductive material and polyimide, and an adhesive layer.

27. The method of claim 21 , wherein the object comprises a semiconductor wafer, an insulator or a conductor.

28. The method of claim 21 , wherein the member comprises a conductive resin layer.

29. The method of claim 1 , further comprising:

processing the object chucked to the stage in the vacuum chamber, and

removing the member from the surface portion of the object after the processing of the object.

30. The method of claim 7 , further comprising:

processing the object chucked to the stage in the vacuum chamber, and

removing the member from the substrate after the processing of the object.

31. The method of claim 14 , further comprising:

removing the member from the surface portion of the object after the processing of the object.

32. The method of claim 21 , further comprising:

removing the member from the substrate after the processing of the object.

Assignments (6)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 038620, FRAME 0087 Recorded Jun 22, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 064070/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT PATENT NUMBER 5859768 AND TO RECITE COLLATERAL AGENT ROLE OF RECEIVING PARTY IN THE SECURITY INTEREST PREVIOUSLY RECORDED ON REEL 038620 FRAME 0087. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Aug 25, 2016
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 039853/0001 →
SECURITY INTEREST Recorded Apr 15, 2016
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 038620/0087 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2014
From: KANTO SANYO SEMICONDUCTOR CO., LTD.
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 033713/0296 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT #12/577882 PREVIOUSLY RECORDED ON REEL 026594 FRAME 0385. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 6, 2014
From: SANYO ELECTRIC CO., LTD
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 032836/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2011
From: SANYO ELECTRIC CO., LTD.
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 026594/0385 →