Integrated circuit package system
View Patent ↗An integrated circuit package system is provided forming a lead finger from a padless lead frame, forming a lead tip hole in the lead finger, mounting an integrated circuit die having a solder bump on the lead finger, and reflowing the solder bump on the lead tip hole of the lead finger.
1. A method for fabricating an integrated circuit package system comprising:
forming a lead finger having a first thickness and a lead tip having a second thickness wherein the first thickness is greater than the second thickness;
forming a lead tip hole through the lead tip;
mounting an integrated circuit die having a solder bump on the lead tip and having the lead tip hole in the range of 10% to 50% of a bump diameter of the solder bump and a lead tip thickness in the range of 20% to 60% of the bump diameter; and
reflowing the solder bump to extend through the lead tip hole to form a bump of solder on the lead tip opposite the integrated circuit die, the bump of solder larger than the lead tip hole.
2. The method as claimed in claim 1 wherein forming the lead finger comprises forming the lead finger without a die paddle.
3. The method as claimed in claim 1 wherein forming the lead tip hole in the lead tip comprises forming a hole diameter of the lead tip hole smaller than a diameter of the solder bump.
4. The method as claimed in claim 1 wherein reflowing the solder bump on the lead tip hole leaves a portion of the solder bump on the lead tip wherein the integrated circuit die is supported above the lead tip during encapsulation of the integrated circuit die and the lead tip.
5. The method as claimed in claim 1 wherein forming the lead tip hole in the lead tip comprises forming a wettable area on the lead tip.
6. A method for fabricating an integrated circuit package system comprising:
forming lead fingers having a first thickness;
half etching to form lead tips of the lead fingers, the lead tips having a second thickness wherein the first thickness is greater than the second thickness;
etching lead tip holes through the lead tips;
mounting an integrated circuit die having solder bumps on the lead fingers and having the lead tip holes in the range of 10% to 50% of a bump diameter of the solder bump and a lead tip thickness in the range of 20% to 60% of the bump diameter; and
reflowing solder bumps to extend through the lead tip holes to form bumps of solder on the lead tips opposite the integrated circuit die, the bumps of solder larger than the lead tip holes.
7. The method as claimed in claim 6 wherein forming the lead fingers includes a die paddle with the lead fingers around the die paddle.
8. The method as claimed in claim 6 wherein forming the lead fingers comprises forming a die paddle with the lead fingers.
9. The method as claimed in claim 6 further comprising forming an encapsulant around the integrated circuit die and the bumps of solder on the lead fingers.
10. The method as claimed in claim 6 wherein reflowing the solder bumps on the lead tip holes of the lead fingers comprises coating a surface of the lead tip holes with a material of the solder bumps.
11. An integrated circuit package system comprising:
a lead finger having a first thickness and a lead tip having a second thickness wherein the first thickness is greater than the second thickness, the lead tip having a lead tip hole provided therein; and
an integrated circuit die having a solder bump on the lead tip, the solder bump extending through the lead tip hole to form a bump of solder on the lead tip opposite the integrated circuit die, the bump of solder larger than the lead tip hole, the lead tip having the lead tip hole in the range of 10% to 50% of a bump diameter of the solder bump and a lead tip thickness in the range of 20% to 60% of the bump diameter.
12. The system as claimed in claim 11 wherein the lead finger is formed without a die paddle.
13. The system as claimed in claim 11 wherein the lead tip hole has a hole diameter smaller than a diameter of the solder bump.
14. The system as claimed in claim 11 wherein the solder bump on the lead tip hole has a portion of the solder bump on the lead tip wherein the integrated circuit die is supported above the lead tip for encapsulation of the integrated circuit die and the lead tip.
15. The system as claimed in claim 11 wherein the lead tip hole in the lead tip has a wettable area on the lead tip.
16. The system as claimed in claim 11 further comprising additional lead fingers.
17. The system as claimed in claim 16 wherein the lead fingers are around a die paddle.
18. The system as claimed in claim 16 wherein the bump of solder is larger than the lead tip hole.
19. The system as claimed in claim 16 further comprising an encapsulant around the integrated circuit die and the bumps of solder on the lead fingers.
20. The system as claimed in claim 16 further comprising an encapsulant coplanar with surfaces of the lead fingers.