Granted Patent B2

US 9,765,437 · App. 12/409,629 · Granted Sep 19, 2017

Abstract

Claims (20)

1. A method of depositing a corrosion resistant chromium alloy coating on an article, the method comprising the steps of:

a) coating the article by electrolytic or electroless means with one or more layers of metal or metal alloy, wherein said metal or metal alloy comprises palladium, tin, copper or nickel; and thereafter

b) immersing the article as a cathode in a chromium electroplating solution, wherein the chromium electroplating solution comprises:

i) a water soluble trivalent chromium salt;

ii) a complexant for trivalent chromium ions comprising at least one dicarboxylic acid or salt thereof and at least one aminocarboxylic acid or salt thereof;

iii) a pH buffering compound; and

iv) a sulfur-containing organic compound comprising a divalent sulfur; and

c) passing an electrical current through the chromium electroplating solution to deposit a chromium alloy on the article;

wherein the chromium electroplating solution has a pH of about 2.8-4.0.

2. The method according to claim 1 , wherein the chromium electroplating solution further comprises a water-soluble salt selected from the group consisting of sodium, potassium and ammonium salts of chloride and sulfate and combinations of one or more of the foregoing.

3. The method according to claim 1 , wherein the water soluble trivalent chromium salt of the chromium electroplating solution is selected from the group consisting of chromium sulfate, chromium chloride, chromium methane sulfonate, and combinations of one or more of the foregoing.

4. The method according to claim 1 , wherein the chromium alloy deposit comprises from 2% by weight to 20% by weight sulfur.

5. The method according to claim 1 , wherein the pH buffering compound of the chromium electroplating solution is selected from the group consisting of boric acid and salts thereof, acetic acid and salts thereof, phosphoric acid and salts thereof, glycine and salts thereof, and combinations of one or more of the foregoing.

6. The method according to claim 1 , wherein the sulfur-containing organic compound of the chromium electroplating solution is selected from the group consisting of sodium thiocyanate and other salts thereof, sodium dimethyldithiocarbamate, other dialkylthiocarbamate salts, thiourea and derivatives thereof, sodium mercaptopropane sulfonate, other soluble mercaptoalkanesulfonate salts, and combinations of one or more of the foregoing.

7. The method according to claim 1 , wherein the thickness of the chromium alloy deposit on the metal-coated article is between about 0.2 μm and about 1.0 μm.

8. The method according to claim 1 , wherein when the article with the chromium alloy deposit thereon is exposed to a calcium chloride environment for 48 hours at a temperature of 60°, there is no visible corrosion on the chromium alloy deposit, whereby the chromium alloy deposit exhibits good corrosion protection in the calcium chloride environment.

9. The method according to claim 1 , wherein the complexant for trivalent chromium ions of the chromium electroplating solution is present at a concentration in the electroplating solution from 5 g/l to 40 g/l.

10. The method according to claim 1 , wherein the chromium electroplating solution further comprises at least one additive selected from the group consisting of saccharin, sodium allyl sulfonate, 2-butyne-1,4 diol, sodium 2-ethylhexyl sulfate, sodium dihexyl sulfosuccinate, and water soluble salts of the foregoing compounds.

11. The method according to claim 1 , further comprising the step of cleaning the article before coating the article by electrolytic or electroless means with the one or more layers of metal or metal alloy.

12. The method according to claim 1 , wherein the chromium electroplating solution is maintained at a temperature of about 60° C.

Assignments (9)