IP Library Granted Patent US 8,716,141
Granted Patent B2
US 8,716,141 · App. 13/040,940 · Granted May 6, 2014

Electrode configurations for semiconductor devices

Inventors: Yuvaraj Dora (Goleta, CA); Yifeng Wu (Goleta, CA)
Assignee: Transphorm Inc.
H01L21/283H01L21/28581H01L29/2003
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Quick Facts
Patent No.
US 8,716,141
App. No.
13/040,940
Granted
May 6, 2014
Kind
B2
Abstract

A III-N semiconductor device can include an electrode-defining layer having a thickness on a surface of a III-N material structure. The electrode-defining layer has a recess with a sidewall, the sidewall comprising a plurality of steps. A portion of the recess distal from the III-N material structure has a first width, and a portion of the recess proximal to the III-N material structure has a second width, the first width being larger than the second width. An electrode is in the recess, the electrode including an extending portion over the sidewall of the recess. A portion of the electrode-defining layer is between the extending portion and the III-N material structure. The sidewall forms an effective angle of about 40 degrees or less relative to the surface of the III-N material structure.

Claims (34)

1. A method of forming a III-N device, comprising:

forming an electrode-defining layer having a thickness on a surface of a III-N material structure that has a 2DEG formed therein;

patterning a masking layer over the electrode-defining layer, the masking layer including an opening having a width;

performing an etching step, the etching step comprising etching the electrode-defining layer beneath the opening to form a recess therein, the recess having a sidewall which comprises a plurality of steps, a portion of the recess distal from the III-N material structure having a first width, and a portion of the recess proximal to the III-N material structure having a second width, the first width being larger than the second width;

removing the masking layer; and

forming an electrode in the recess, the electrode including an extending portion over the sidewall, a portion of the electrode-defining layer being between the extending portion and the III-N material structure; wherein

the etching step includes a first procedure and a second procedure, the first procedure comprising removing a portion of the electrode-defining layer, and the second procedure comprising removing a portion of the masking layer without entirely removing the masking layer and without substantially etching the electrode-defining layer, the second procedure causing an increase in the width of the opening in the masking layer,

wherein the masking layer comprises photoresist; wherein the method further comprises redistributing the photoresist in the masking layer prior to performing the etching step; and wherein redistributing the photoresist causes the masking layer to have slanted sidewalls adjacent to the opening.

2. The method of claim 1 , wherein the first procedure is performed a second time after the second procedure has been performed.

3. The method of claim 2 , wherein the second procedure is performed a second time after the first procedure has been performed a second time.

4. The method of claim 1 , wherein redistributing the photoresist comprises thermally annealing the photoresist.

5. The method of claim 1 , wherein the etching step results in the recess extending through the entire thickness of the electrode-defining layer.

6. The method of claim 5 , wherein the etching step is a first etching step, the method further comprising performing a second etching step resulting in the recess further extending into the III-N material structure.

7. The method of claim 1 , further comprising forming an additional dielectric layer having a thickness between the electrode-defining layer and the III-N material structure.

8. The method of claim 7 , wherein the etching step results in the recess further extending through the entire thickness of the additional dielectric layer.

9. The method of claim 7 , wherein the device further comprises a passivation layer having a thickness between the electrode-defining layer and the additional dielectric layer.

10. The method of claim 9 , wherein the etching step results in the recess further extending through the entire thickness of the passivation layer.

11. The method of claim 1 , wherein the electrode is an anode and the III-N device is a diode.

12. The method of claim 1 , wherein the electrode is a gate, and the III-N device is a transistor.

13. The method of claim 1 , wherein the etching step results in the sidewall forming an effective angle of about 40 degrees or less relative to the surface of the III-N material structure.

14. The method of claim 1 , wherein the etching step results in at least one of the steps in the sidewall having a first surface that is substantially parallel to the surface of the III-N material structure and a second surface that is slanted, the second surface forming an angle of between 5 and 85 degrees with the surface of the III-N material structure.

15. A method of forming a semiconductor device, comprising:

forming an electrode-defining layer having a thickness on a surface of a III-N semiconductor material structure that has a 2DEG formed therein;

patterning a photoresist layer over the electrode-defining layer, the photoresist layer including an opening having a width;

performing a first etch, the first etch comprising etching the electrode-defining layer beneath the opening to form a recess therein, the recess having a sidewall;

after etching the electrode-defining layer, performing a second etch which removes a portion of the masking layer without entirely removing the masking layer, the second etch increasing the width of the opening in the masking layer;

after performing the second etch, performing a third etch which etches more of the electrode-defining layer beneath the opening and extends the recess;

removing the photoresist layer; and

forming an electrode in the recess,

wherein the method further comprises redistributing the photoresist in the photoresist layer prior to performing the first etch; wherein redistributing the photoresist causes the masking layer to have slanted sidewalls adjacent to the opening.

16. The method of claim 15 , wherein redistributing the photoresist comprises thermally annealing the photoresist.

17. The method of claim 15 , wherein the first etch or the third etch results in the sidewall of the recess being a slanted sidewall.

18. The method of claim 15 , wherein the second etch is a substantially isotropic etch.

19. The method of claim 15 , wherein the second etch removes the portion of the masking layer without substantially etching the electrode-defining layer.

Assignments (6)
SECURITY INTEREST Recorded Mar 1, 2024
From: TRANSPHORM TECHNOLOGY, INC.; TRANSPHORM, INC.
To: RENESAS ELECTRONICS AMERICA INC.
Reel/Frame 066713/0531 →
CHANGE OF NAME Recorded Mar 4, 2020
From: TRANSPHORM, INC.
To: TRANSPHORM TECHNOLOGY, INC.
Reel/Frame 052091/0697 →
SECURITY INTEREST Recorded Apr 4, 2018
From: TRANSPHORM, INC.
To: NEXPERIA B.V.
Reel/Frame 045853/0159 →
CONFIRMATORY LICENSE Recorded Nov 6, 2015
From: TRANSHORM INCORPORATED
To: NAVY, SECRETARY OF THE UNITED STATES OF AMERICA
Reel/Frame 037070/0495 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: WU, YIFENG
To: TRANSPHORM INC.
Reel/Frame 031966/0906 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2011
From: DORA, YUVARAJ
To: TRANSPHORM INC.
Reel/Frame 026006/0213 →
Continuity (1)
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