Method for manufacturing non-volatile magnetic memory cell in two facilities
View Patent ↗In accordance with a method of the present invention, a method of manufacturing a magnetic random access memory (MRAM) cell and a corresponding structure thereof are disclosed to include a multi-stage manufacturing process. The multi-stage manufacturing process includes performing a front end on-line (FEOL) stage to manufacture logic and non-magnetic portions of the memory cell by forming an intermediate interlayer dielectric (ILD) layer, forming intermediate metal pillars embedded in the intermediate ILD layer, depositing a conductive metal cap on top of the intermediate ILD layer and the metal pillars, performing magnetic fabrication stage to make a magnetic material portion of the memory cell being manufactured, and performing back end on-line (BEOL) stage to make metal and contacts of the memory cell being manufactured.
1. A method of manufacturing a magnetic random access memory (MRAM) cell comprising
performing a front end on-line (FEOL) stage, in a first facility, to make logic and non-magnetic portions of a memory cell being manufactured including the steps of,
forming an intermediate interlayer dielectric (ILD) layer in the first facility;
forming intermediate metal pillars embedded in the intermediate ILD layer in the first facility; and
depositing a conductive metal cap on top of the intermediate ILD layer and the metal pillars to seal the intermediate ILD layer and the intermediate metal pillars, wherein after the depositing step, a FEOL stage structure is formed;
performing magnetic fabrication stage, in a second facility separate and apart from the first facility, to make a magnetic material portion of the memory cell being manufactured; and
performing back end on-line (BEOL) stage, in the second facility to make metal and contacts of the memory cell being manufactured.
2. A method of manufacturing, as recited in claim 1 , wherein the FEOL stage further includes the steps of: forming logic on top of a wafer, onto which memory cells are to be formed;
forming a first ILD layer on top of the logic; and
forming a plurality of first metal pillars dispersed in the first ILD layer.
3. A method of constructing a MRAM memory cell, as recited in claim 2 , where the first metal pillars are made of tungsten.
4. A method of constructing a MRAM memory cell, as recited in claim 2 , where the intermediate ILD layer is formed using a damascene process comprising:
forming a intermediate ILD layer on top of the first ILD layer and first metal pillars;
depositing photo resist on top of the intermediate ILD layer in a manner which covers substantially all of the ILD layer except the portion above the first metal pillars;
etching the intermediate ILD layer until the first metal pillars are exposed;
depositing a metal layer until the metal contacts the exposed, first metal pillars;
planerizing the metal leaving in place the second metal pillars.
5. A method of constructing a MRAM memory cell, as recited in claim 4 , where the second metal pillars are formed from copper.
6. A method of constructing a MRAM memory cell, as recited in claim 1 , where the intermediate ILD layer etching is done using reactive ion etching (RIE).
7. A method of constructing a MRAM memory cell, as recited in claim 2 , where the intermediate ILD layer is formed using a non-damascene process comprising:
depositing a metal layer on top of the first ILD layer and first metal pillars;
depositing photo-resist pillars on top of the metal layer in a pattern substantially above the first metal pillars;
etching the metal layer until the second metal pillars remain;
depositing an ILD layer covering the entire wafer including the second metal pillars;
planerizing the ILD layer until the tops of the second metal pillars are exposed.
8. A method of constructing a MRAM memory cell, as recited in claim 2 , where the second metal pillars are formed of copper.
9. A method of constructing a MRAM memory cell, as recited in claim 2 , where the metal layer etching is done using reactive ion etching (RIE).
10. A method of constructing a MRAM memory cell, as recited in claim 2 , where the first conductive metal cap is made of Tantalum, Tantalum Nitride, Titanium, Titanium Nitride, Chromium, Tungsten, Niobium or alloys containing one or more of these elements.