IP Library Patent Application 14447157
Patent Application
App. No. 14/447,157

High Voltage Semiconductor Devices and Methods for their Fabrication

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Patent No.
US None
App. No.
14/447,157
Abstract

Semiconductor devices include: (a) a semiconductor substrate containing a source region and a drain region; (b) a gate structure supported by the semiconductor substrate between the source region and the drain region; (c) a composite drift region in the semiconductor substrate, the composite drift region extending laterally from the drain region to at least an edge of the gate structure, the composite drift region including dopant having a first conductivity type, wherein at least a portion of the dopant is buried beneath the drain region at a depth exceeding an ion implantation range; and (d) a well region in the semiconductor substrate, wherein the well region has a second conductivity type and wherein the well region is configured to form a channel therein under the gate structure during operation of the semiconductor device. Methods for the fabrication of semiconductor devices are described.

Claims (38)

1 . A semiconductor device comprising:

a semiconductor substrate in which a source region and a drain region are disposed;

a gate structure supported by the semiconductor substrate between the source region and the drain region;

a composite drift region in the semiconductor substrate, the composite drift region extending laterally from the drain region to at least an edge of the gate structure, the composite drift region comprising dopant having a first conductivity type, wherein at least a portion of the dopant is buried beneath the drain region at a depth exceeding an ion implantation range; and

a well region in the semiconductor substrate, wherein the well region has a second conductivity type and wherein the well region is configured to form a channel therein under the gate structure during operation of the semiconductor device.

2 . The semiconductor device of claim 1 wherein the composite drift region comprises a first lateral section adjacent to the drain region and a second lateral section adjacent to the well section, and wherein a lower boundary of the first lateral section is deeper in the semiconductor substrate than a lower boundary of the second lateral section.

3 . The semiconductor device of claim 1 wherein the dopant comprises a plurality of different types of atoms.

4 . The semiconductor device of claim 1 wherein at least a portion of the dopant is buried at a depth greater than 1 micron beneath a top surface of the semiconductor substrate.

5 . The semiconductor device of claim 1 wherein at least a portion of the dopant is buried at a depth greater than 2 microns beneath a top surface of the semiconductor substrate.

6 . The semiconductor device of claim 1 wherein at least a portion of the dopant is buried at a depth greater than 2.5 microns beneath a top surface of the semiconductor substrate.

7 . The semiconductor device of claim 1 wherein the dopant comprises one or a plurality of different types of n-type dopant.

8 . The semiconductor device of claim 7 wherein the dopant is selected from the group consisting of arsenic (As), phosphorus (P), and a combination thereof.

9 . The semiconductor device of claim 1 wherein at least a portion of the buried dopant is provided in at least one of a plurality of epitaxial layers in the semiconductor substrate.

10 . The semiconductor device of claim 9 wherein the plurality of epitaxial layers comprises a first epitaxial layer having a thickness of at least 15 microns, and a second epitaxial layer overlaying the first epitaxial layer and having a thickness of between 2 microns and 3 microns.

11 . The semiconductor device of claim 10 wherein the composite drift region comprises a shallow region and a buried region, and wherein the shallow region is electrically coupled with the buried region.

12 . An electronic apparatus comprising:

a substrate; and

a field-effect transistor device disposed in the substrate, the field-effect transistor device comprising:

first and second semiconductor regions having a first conductivity type and configured for application of a voltage therebetween during operation of the field-effect transistor device;

a third semiconductor region having a second conductivity type and configured to form a channel therein between the first semiconductor region and the second semiconductor region during operation of the field-effect transistor device; and

a fourth semiconductor region extending laterally from the first semiconductor region towards the third semiconductor region, the fourth semiconductor region comprising dopant having the first conductivity type, wherein at least a portion of the dopant is buried beneath the first semiconductor region at a depth exceeding an ion implantation range.

13 . The electronic apparatus of claim 12 wherein at least a portion of the dopant is buried at a depth greater than 2 microns.

14 . The electronic apparatus of claim 12 wherein the dopant comprises an n-type dopant.

15 . The electronic apparatus of claim 12 wherein at least a portion of the buried dopant is provided in at least one of a plurality of epitaxial layers in the field-effect transistor device.

16 . The electronic apparatus of claim 15 wherein the plurality of epitaxial layers comprises a first epitaxial layer having a thickness of at least 15 microns, and a second epitaxial layer overlaying the first epitaxial layer and having a thickness of between 2 microns and 3 microns.

17 . The electronic apparatus of claim 16 wherein the fourth semiconductor region comprises a shallow region of the first conductivity type and a buried region of the first conductivity type, and wherein the shallow region is electrically coupled with the buried region.

18 . A method of fabricating a semiconductor device, the method comprising:

forming a source region and a drain region in a semiconductor substrate;

forming a well region in the semiconductor substrate, the well region configured to form a channel during operation of the semiconductor device;

forming a gate structure between the source region and the drain region; and

forming a composite drift region in the semiconductor substrate, the composite drift region extending laterally from the drain region to at least an edge of the gate structure, the composite drift region comprising dopant having a first conductivity type, wherein at least a portion of the dopant is buried beneath the drain region at a depth exceeding an ion implantation range.

19 . The method of claim 19 wherein the forming of the composite drift region comprises:

forming a first epitaxial layer;

masking at least a portion of the first epitaxial layer;

implanting a dopant having the first conductivity type in at least an unmasked portion of the first epitaxial layer, at least a portion of the unmasked portion being substantially aligned with the drain region;

forming a second epitaxial layer over the first epitaxial layer; and

implanting a dopant having the first conductivity type in the second epitaxial layer.

20 . The method of claim 19 wherein the dopant implanted in the first epitaxial layer and the dopant implanted in the second epitaxial layer are each independently selected from the group consisting of arsenic (As), phosphorus (P), and a combination thereof.

Assignments (15)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040925 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V. F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 052917/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040928 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Jan 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 052915/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050744/0097 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED AT REEL: 040626 FRAME: 0683. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER AND CHANGE OF NAME EFFECTIVE NOVEMBER 7, 2016. Recorded Jan 12, 2017
From: NXP SEMICONDUCTORS USA, INC. (MERGED INTO); FREESCALE SEMICONDUCTOR, INC. (UNDER)
To: NXP USA, INC.
Reel/Frame 041414/0883 →
CHANGE OF NAME Recorded Nov 16, 2016
From: FREESCALE SEMICONDUCTOR INC.
To: NXP USA, INC.
Reel/Frame 040626/0683 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 040928/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V., F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 040925/0001 →
SUPPLEMENT TO THE SECURITY AGREEMENT Recorded Jun 16, 2016
From: FREESCALE SEMICONDUCTOR, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 039138/0001 →
ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 7, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037458/0460 →
ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 7, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037458/0502 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037357/0921 →
SUPPLEMENT TO IP SECURITY AGREEMENT Recorded Nov 4, 2014
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 034160/0370 →
SUPPLEMENT TO IP SECURITY AGREEMENT Recorded Nov 4, 2014
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 034160/0351 →
SUPPLEMENT TO IP SECURITY AGREEMENT Recorded Nov 4, 2014
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 034153/0027 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2014
From: RENAUD, PHILIPPE; GAO, ZIHAO M.
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 033425/0219 →