Dispensing system for double stack carton
The carton of this invention is capable of carrying the plurality of containers stacked upon their ends in two tiers with a unique dispenser that permits the dispensing of containers on their sides. The dispenser is formed in a top side wall and extends into the end wall with most of the end wall being torn open but leaving a portion near the bottom side wall to prevent the bottom layer of containers from rolling out. Angled projections in the dispensing end of the carton near the top panel and bottom panel prevent the top layer of containers from rolling out. A divider may be inserted between the two tiers of containers to facilitate loading the carton and preventing the containers from accidentally rolling out when the dispenser is open.
1. A method of dispensing containers, the method comprising:
obtaining a carton having a top panel, a first side panel, a bottom panel, a second side panel, a first end, and a second end; the first side panel being connected between the first end and the second end, the second side panel being, opposite and parallel the first side panel, the top panel being connected to the first side panel, the first end, the second end, and the second side panel, the bottom panel being opposite and parallel the top panel; the second side panel being connected between the first end and the second end; the bottom panel being connected to the first side panel, the first end, the closed end, and the second side panel; the carton enclosing cylindrical containers, each of the containers having at least one container side and two container ends; the carton including at least a first tear line and a second tear line, each of the first tear line and the second tear line having a first portion extending in the first side panel and a second portion extending in the first end; the first tear line and the second tear line at least partially defining a dispensing flap; at least a first segment of the first tear line extending at least partially along and collinear with a first fold line connecting the first end with the first side panel; the second portion of the first tear line and the second portion of the second tear line that extend in the first end at least partially separating the dispensing flap from a remainder portion;
resting the second side panel of the carton on a surface to dispose the first side panel at a top of the carton over the containers with the container sides of the containers being parallel to the first side panel; and
forming an opening by separating the dispensing flap along the first portions of the first tear line and the second tear line in the first side panel and along the second portion of the first tear line and the second portion of the second tear line in the first end;
wherein the separating of the dispensing flap in the first end at least partially separates the dispensing flap from the remainder portion; the opening permitting removal of the containers from the carton; the remainder portion preventing the containers from rolling out of the carton.
2. The method of claim 1 , wherein the dispensing flap can remain attached to the carton when the opening is formed.
3. The method of claim 1 , wherein the dispensing flap can be entirely removed from the carton.
4. The method of claim 1 , wherein at least a first segment of the second tear line extends at least partially along and collinear with a second fold line that connects the first end to the bottom panel.
5. The method of claim 1 , wherein the carton is made from paperboard.
6. The method of claim 1 , wherein structural integrity of the carton is maintained after the opening is formed.
7. The method of claim 1 , wherein a finger flap assists separating the dispensing flap.
8. The method of claim 1 , wherein the containers are cylindrical.
9. The method of claim 1 , wherein a third fold line connects the first portions of the first tear line and the second tear line that extend in the first side panel.
10. The method of claim 9 , wherein the first portion of the first tear line and the first portion of the second tear line that extend in the first side panel terminate at a first end point and a second end point, respectively; and the third fold line connects the first end point and the second end point.
11. A carton enclosing containers, each of the containers having at least one container side and two container ends, the carton comprising:
a first side panel connected between a first end and a second end, a second side panel opposite and parallel the first side panel, a top panel connected to the first side panel, the first end, the second end, and the second side panel, and a bottom panel opposite and parallel the top panel; the second side panel being connected between the first end and the second end; the bottom panel being connected to the first side panel, the first end, the second end, and the second side panel; and,
a first tear line and a second tear line each having a first portion extending in the first side panel and a second portion extending in the first end; the first tear line and the second tear line at least partially defining a dispensing flap; at least a first segment of the first tear line extending at least partially along and collinear with a first fold line connecting the first end with the top panel; the second portions of the first tear line and the second tear line in the first end at least partially separating the dispensing flap from a remainder portion;
wherein, with the second side panel of the carton disposed on a surface to position the first side panel at a top of the carton over the containers with the container sides of the containers being parallel to the first side panel, an opening is formed by separating the dispensing flap along the first portion of the first tear line and the first portion of the second tear line in the first side panel and along the second portion of the first tear line and the second portion of the second tear line in the first end;
wherein the separating of the dispensing flap along the second portion of the first tear line and the second portion of the second tear line in the first end at least partially separates the dispensing flap from the remainder portion;
wherein the opening permits removal of the containers from the carton;
wherein the remainder portion prevents the containers from exiting the carton.
12. The carton of claim 11 , wherein the dispensing flap can remain attached to the carton when the opening is formed.
13. The carton of claim 11 , wherein the dispensing flap can be entirely removed from the carton.
14. The carton of claim 11 , wherein at least a first segment of the second tear line extends at least partially along and collinear with a second fold line that connects the first end to the bottom panel.
15. The carton of claim 11 , wherein the carton is made from paperboard.
16. The carton of claim 11 , wherein structural integrity of the carton is maintained after the opening is formed.
17. The carton of claim 11 , wherein a finger flap assists separating the dispensing flap.
18. The carton of claim 11 , wherein the containers are cylindrical.
19. The carton of claim 11 , wherein a third fold line connects the portions of the first and second tear lines that extend in the first side panel.
20. The carton of claim 19 , wherein the first portion of the first tear line and the second portion of the second tear line that extend in the first side panel terminate at a first end point and a second end point, respectively; and the third fold line connects the first end point and the second end point.
21. A package including a carton and a plurality of containers, each of the plurality of containers having at least one container side and two container ends, the carton comprising:
a first side panel connected between a first end and a second end, a second side panel opposite and parallel the first side panel, a top panel connected to the first side panel, the first end, the second end, and the second side panel, and a sixth side opposite and parallel the top panel; the second side panel being connected between the first end and the second end; the sixth side being connected to the first side panel, the first end, the second end, and the second side panel; and,
a first tear line and a second tear line each having a first portion extending in the first side panel and a second portion extending in the first end; the first tear line and the second tear line at least partially defining a dispensing flap; at least a first segment of the first tear line extending at least partially along and collinear with a first fold line connecting the first end with the top panel; the second portion of the first tear line and the second portion of the second tear line in the first end at least partially separating the dispensing flap from a remainder portion;
wherein, with the second side panel of the carton disposed on a surface to position the first side panel at a top of the carton over the containers with the container sides of the containers being parallel to the first side panel, an opening is formed by separating the dispensing flap along the first portion of the first tear line and the first portion of the second tear line in the first side panel and along the second portion of the first tear line and the second portion of the second tear line in the first end;
wherein the separating of the dispensing flap in the first end at least partially separates the dispensing flap from the remainder portion;
wherein the opening permits removal of the containers from the carton;
wherein the remainder portion prevents the containers from exiting the carton.
22. The package of claim 21 , wherein the dispensing flap can remain attached to the carton when the opening is formed.
23. The package of claim 21 , wherein the dispensing flap can be entirely removed from the carton.
24. The package of claim 21 , wherein at least a first segment of the second tear line extends at least partially along and collinear with a second fold line that connects the first end to the bottom panel.
25. The package of claim 21 , wherein the carton is made from paperboard.
26. The package of claim 21 , wherein structural integrity of the carton is maintained after the opening is formed.
27. The package of claim 21 , wherein a finger flap assists separating the dispensing flap.
28. The package of claim 21 , wherein the containers are cylindrical.
29. The package of claim 21 , wherein a third fold line connects the first portion of the first tear line and the first portion of the second tear line that extend in the first side panel.
30. The package of claim 29 , wherein the first portion of the first tear line and the first portion of the second tear line that extend in the first side panel terminate at a first end point and a second end point, respectively; and the third fold line connects the first end point and the second end point.