IP Library Granted Patent US 10,682,150
Granted Patent B2
US 10,682,150 · App. 15/066,218 · Granted Jun 16, 2020

Tools for performing less invasive orthopedic joint procedures

Inventor: John G. Stark (Deephaven, MN)
Assignee: llion Medical, Inc.
A61B17/1757A61B17/025A61B17/1615A61B17/17A61B17/885A61F2/30988A61F2/4657A61B17/866A61B2017/00004A61B2017/0256A61B2090/034A61B2090/062A61F2002/30622A61F2002/30995A61F2002/4658
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Quick Facts
Patent No.
US 10,682,150
App. No.
15/066,218
Granted
Jun 16, 2020
Kind
B2
Abstract

A tool set for preparing a joint, inserting an implant or removing an implant from a joint in an open or less invasive procedure generally comprises a set of nested tools, pin guides, jigs, and/or immobilization elements. The nested tool set comprises at least one pin and at least one cannulated tool. The cannula can comprise tangs that project from the distal end of the cannula. The tangs can be offset such that drilling removes different amounts of bone relative to drilling through a centered drill guide. The cannulated tool kit can comprise at least one tool guide/cannula, drill bits/reamer, syringe, and/or inserter. At least one cannula is positioned over and around the pin position into the joint. The channel of the cannula guides the other tools into the joint.

Claims (37)

1. A set of tools for an orthopedic procedure comprising:

a first pin;

a first cannula comprising a first end, a second end having a circumference, a substantially cylindrical drill channel extending along a length of the cannula between the first end and the second end and forming a first opening at the first end and a second opening at the second end, and projections extending substantially similar distances from an edge of the cannula at the second end and positioned along the circumference of the second opening;

a first sizer comprising:

a shaft having a shaft bore that has a size to receive the first pin and an outer surface that fits within the drill channel of the cannula, and

a tapered tip secured to the shaft, the tip having a helical thread with an outer surface that fits within the drill channel of the cannula and having a tip bore that has a size to receive the first pin and aligned with the shaft bore; and

a drill bit comprising a shaft having a conduit for receiving the first pin, a tip with cutting flutes and an outer surface that fits within the drill channel of the cannula.

2. The set of tools of claim 1 wherein each of the projections have a first edge and a second edge that have a projected width between the edges and are aligned for the respective first edges to engage one side of a joint and the second edges aligned to engage an opposite side of the joint when the projections are inserted into a joint with the body portion extending outward.

3. The set of tools of claim 1 further comprising a positioning guide comprising a plurality of channels with a size to accept the cannula and a plurality of bores each sized to receive a pin wherein the relative position of the channels provides for sequential placement of implants.

4. The set of tools of claim 1 further comprising a depth guide comprising a body with a conduit for receiving the first pin and a fastener for fastening the depth guide to the first pin at a selected position along the first pin.

5. The set of tools of claim 1 wherein the shaft of the sizer comprises a first end and a second end, a handle releasably attached to the first end and the tapered tip attached to the second end.

6. The set of tool of claim 1 wherein the shaft of the drill bit comprises a section with a wider diameter relative to the tip where the wider diameter is sized to fit within the cannula.

7. The set of tools of claim 1 wherein the first pin comprises a blunt tip and a diameter along a shaft of the first pin and further comprising a second pin with a diameter approximately equal to the diameter of the first pin and with a sharp tip.

8. The set of tools of claim 1 wherein the projections are asymmetrically distributed around the drill channel such that when each projection inserted into a joint displaced the drill channel having a center such that the center of the channel is not centered over the joint.

9. The set of tools of claim 1 further comprising a cannulated inserter having an outer surface that fits within the drill channel of the cannula.

10. The set of tools of claim 1 wherein the drill bit comprises length markings along the drill bit shaft.

11. The tool set of claim 1 comprising an implant for placement into a sacroiliac joint of a human patient, the implant comprising

a core having threads spiraling around the core,

a channel extending through the core and sized to receive the first pin, and

an outer surface sized to fit within the drill channel of the first cannula and to fit securely into the sacroiliac joint following drilling with the drill bit and sizing with the first sizer.

12. The set of tools of claim 1 comprising:

one or more additional cannula having a selected set of sizes different from the first cannula, each cannula comprising a first end, a second end, a substantially cylindrical drill channel extending along a length of the cannula between the first end and the second end and forming a first opening at the first end and a second opening at the second end wherein the different sized cannula have corresponding different drill channel diameters from each other, and projections extending from an edge of the cannula at the second end, each projection comprising a first edge and an opposite second edge and positioned along the circumference of the second opening to support a first side of joint on the first edges and an opposite side of the joint on the second edges when the projections are inserted into a joint;

one or more additional sizers, each sizer comprising

a shaft having a shaft bore that has a size to receive the first pin, and an outer surface that fits within the drill channel of a corresponding cannula,

a tapered tip secured to the shaft, the tip having an outer surface that fits within the drill channel of the corresponding cannula and having a tip bore that has a size to receive the first pin and aligned with the shaft bore, and

one or more additional drill bits comprising a shaft having a conduit for receiving the pin, a tip with cutting flutes and an outer surface that fits within the drill channel of the cannula.

13. The tool set of claim 12 comprising a corresponding set of implants for placement into a sacroiliac joint of a human patient, each implant comprising:

a core having threads spiraling around the core,

a channel extending through the core and sized to receive the first pin, and

an outer surface sized to fit within the drill channel of the corresponding cannula and to fit securely into the sacroiliac joint following drilling with the drill bit and sizing with the first sizer.

14. The set of tools of claim 12 wherein each of the projections have a first edge and a second edge that have a projected width between the edges and are aligned for the respective first edges to engage one side of a joint and the second edges aligned to engage an opposite side of the joint when the projections are inserted into a joint with the body portion extending outward.

15. The set of tools of claim 12 wherein the first pin comprises a blunt tip and a diameter along a shaft of the first pin and further comprising a second pin with a diameter approximately equal to the diameter of the first pin and with a sharp tip.

16. The set of tools of claim 12 further comprising a set of cannulated inserters having an outer surface that fits within the drill channel of a corresponding cannula.

17. The set of tools of claim 12 wherein the drill bits comprise length markings along the drill bit shaft.

18. The set of tools of claim 12 further comprising a depth guide comprising a body with a conduit for receiving the first pin and a fastener for fastening the depth guide to the first pin at a selected position along the first pin.

19. The set of tool of claim 12 wherein the shaft of the drill bits comprises a section with a wider diameter relative to the tip where the wider diameter is sized to fit within the corresponding cannula.

20. The set of tools of claim 12 wherein the projections are asymmetrically distributed around the drill channel such that when each projection inserted into a joint displaced the drill channel having a center such that the center of the channel is not centered over the joint.

Assignments (1)
MERGER AND CHANGE OF NAME Recorded Jun 2, 2016
From: ILION MEDICAL LLC; ILION MEDICAL, INC.
To: ILION MEDICAL, INC.
Reel/Frame 038791/0864 →
Continuity (4)
Continuation 13529123 · Jun 21, 2012
Division 12072694 · Feb 27, 2008
Related Publication 20160249940A1 · Sep 1, 2016
Related Publication 20170156740A9 · Jun 8, 2017
Cited By (15)
US 1,086,449 US 1,118,902 US 12,201,330 US 12,213,886 US 12,220,326 US 12,419,668 US 12,427,028 US 12,427,034 US 12,433,733 US 12,453,563 US 12,458,413 US 12,616,587 US 12,648,862 US 12,661,239 US 12,708,415