IP Library Granted Patent US 11,355,315
Granted Patent B2
US 11,355,315 · App. 15/445,027 · Granted Jun 7, 2022

Plasma processing apparatus and plasma processing method

Inventors: Norihiko Ikeda (Tokyo, JP); Naoki Yasui (Tokyo, JP)
Assignee: HITACHI HIGH-TECH CORPORATION
H01J37/32146H01J37/32119H01J37/32183H01J37/32669H01J2237/3341
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Quick Facts
Patent No.
US 11,355,315
App. No.
15/445,027
Granted
Jun 7, 2022
Kind
B2
Abstract

A plasma processing apparatus according to the present invention includes a processing chamber, a first radio frequency power source, and a second radio frequency power source. The first radio frequency power source supplies radio frequency power to generate the plasma. The second radio frequency power source applies a first radio frequency voltage to a sample stage. The plasma processing apparatus further includes a third radio frequency power source and a controller. The third radio frequency power source applies, to the sample stage, a second radio frequency voltage having a frequency which is N times a frequency of the first radio frequency voltage in a case where N is a natural number of 2 or more. The controller controls a phase difference such that the phase difference between a phase of the first radio frequency voltage and a phase of the second radio frequency voltage reaches a predetermined value.

Claims (30)

1. A plasma processing apparatus, comprising:

a processing chamber in which a sample is processed by using a plasma;

a first radio frequency power source supplying a radio frequency power to generate the plasma;

a sample stage on which the sample is placed;

a second radio frequency power source applying a first radio frequency voltage to the sample stage;

a third radio frequency power source applying, to the sample stage, a second radio frequency voltage having a frequency which is N times a frequency of the first radio frequency voltage in a case where N is a natural number of 2 or more;

a phase controller comprising at least one variable phase shifter and configured to generate and output a first frequency pulsar control signal to said second radio frequency power source, and a second frequency pulsar control signal to said third radio frequency power source; and

a controller configured to

control the phase controller such that a phase difference between the phase of the first radio frequency voltage and the phase of the second radio frequency voltage reaches a predetermined value, the predetermined value being determined by said controller setting a phase difference of said variable phase shifter to zero followed by sweeping said phase difference from 0 to 360 degrees to obtain a characteristic curve, and selecting said predetermined value from a point on said characteristic curve based on a minimum value of a peak-to-peak voltage of a radio frequency voltage obtained by superimposing the first radio frequency voltage and the second radio frequency voltage; and

adjust a ratio of a frequency of the second radio frequency voltage to a frequency of the first radio frequency voltage such that an etching rate distribution is a desired etching rate distribution,

wherein said at least one variable phase shifter is configured to adjust a phase difference at said second frequency pulsar control signal with respect to said first frequency pulsar control signal in response to a control signal received from a voltage monitor such that a peak-to-peak voltage of a radio frequency voltage-s applied to said sample stage.

2. A plasma processing apparatus, comprising:

a processing chamber in which a sample is processed by using a plasma;

a first radio frequency power source supplying a radio frequency power to generate the plasma;

a sample stage on which the sample is placed;

a second radio frequency power source applying a first radio frequency voltage to the sample stage;

a third radio frequency power source applying, to the sample stage, a second radio frequency voltage; and

a pulse controller configured to generate and output a first frequency pulsar control signal to said second radio frequency power source, and a second frequency pulsar control signal to said third radio frequency power source; and

a controller configured to control a phase controller such that a phase difference between a phase of the first radio frequency voltage and a phase of the second radio frequency voltage reaches a predetermined value, the predetermined value being determined by said controller setting a phase difference of said variable phase shifter to zero followed by sweeping said phase difference from 0 to 360 degrees to obtain a characteristic curve, and selecting said predetermined value from a point on said characteristic curve based on a minimum value of a peak-to-peak voltage of a radio frequency voltage obtained by superimposing the first radio frequency voltage and the second radio frequency voltage.

3. A plasma processing apparatus, comprising:

a processing chamber in which a sample is processed by using a plasma;

a first radio frequency power source supplying a radio frequency power to generate the plasma;

a sample stage on which the sample is placed;

a second radio frequency power source applying a first radio frequency voltage to the sample stage;

a third radio frequency power source applying, to the sample stage, a second radio frequency voltage having a frequency which is N times a frequency of the first radio frequency voltage in a case where N is a natural number of 2 or more;

a phase controller comprising at least one variable phase shifter and configured to generate and output a first frequency pulsar control signal to said second radio frequency power source, and a second frequency pulsar control signal to said third radio frequency power source;

a voltage monitor detecting a minimum value of a peak-to-peak voltage of a radio frequency voltage obtained by superimposing the first radio frequency voltage and the second radio frequency voltage; and

a controller configured to control the phase controller such that a phase difference between a phase of the first radio frequency voltage and a phase of the second radio frequency voltage reaches a value determined by setting a phase difference of said variable phase shifter to zero followed by sweeping said phase difference from 0 to 360 degrees to obtain a characteristic curve, and selecting said predetermined value from a point on said characteristic curve based on the minimum value of the peak-to-peak voltage detected by the monitor,

wherein said at least one variable phase shifter is configured to adjust a phase difference at said second frequency pulsar control signal with respect to said first frequency pulsar control signal in response to a control signal received from the voltage monitor such that a peak-to-peak voltage of a radio frequency voltage applied to said sample stage is a minimum value.

4. The plasma processing apparatus according to claim 3 , wherein the controller is further configured to adjust a ratio of a frequency of the second radio frequency voltage to a frequency of the first radio frequency voltage such that an etching rate distribution is a desired etching rate distribution.

Assignments (2)
CHANGE OF NAME Recorded Mar 25, 2020
From: HITACHI HIGH-TECHNOLOGIES CORPORATION
To: HITACHI HIGH-TECH CORPORATION
Reel/Frame 052225/0894 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2017
From: IKEDA, NORIHIKO; YASUI, NAOKI
To: HITACHI HIGH-TECHNOLOGIES CORPORATION
Reel/Frame 041435/0965 →
Priority Claims (1)
JP JP2016-181131 · Sep 16, 2016 · national
Continuity (1)
Related Publication 20180082821A1 · Mar 22, 2018
Cited By (1)
US 12,374,528