Portable cavitation peening method and apparatus
A method of cavitation peening may include coupling a moveable water source to a portable nozzle, through a flexible conduit. The method may include positioning the nozzle adjacent a treatment surface and discharging a first and second stream of fluid through a first and second channel of the nozzle, with the second channel concentrically positioned around the first channel. The first stream may have a first pressure, and the second stream may have a second pressure, the first pressure being greater than the second pressure and the two streams combining to generate a cloud of cavitation bubbles.
1. An apparatus for cavitation peening, comprising:
a fluid source,
a first pump device configured to receive a first fluid stream from the fluid source,
a second pump device configured to receive a second fluid stream from the fluid source,
a nozzle assembly configured to be translated over a stationary treatment area on a work piece, each of the pumps being connected to the nozzle via a flexible conduit, the nozzle being configured to mix fluid received from the first and second pumps to generate a cloud of cavitation bubbles, and
a sensor configured to measure a stand-off distance between the nozzle assembly and the stationary treatment area.
2. The apparatus of claim 1 , wherein the nozzle assembly includes a handle configured for manual manipulation of the nozzle.
3. The apparatus of claim 1 , wherein the first pump device pumps the first fluid stream at a first pressure, and the second pump device pumps the second fluid stream at a second pressure, the first pressure being higher than the second pressure.
4. The apparatus of claim 3 , wherein the first pressure is at least 1000 p.s.i. greater than the second pressure.
5. The apparatus of claim 3 , wherein the first pressure is at least 2000 p.s.i. greater than the second pressure.
6. The apparatus of claim 1 , wherein the flexible conduits carrying the first and second fluid streams are at least partially bundled together.
7. The apparatus of claim 1 , wherein the nozzle assembly has a tip and a laser guide configured to detect a stand-off distance between the tip and a treatment surface of a work piece.
8. A fluid delivery system for cavitation peening, comprising:
a co-flow nozzle assembly configured to generate a cloud of cavitation bubbles in a fluid stream, and to be manually translated across a stationary treatment area on a work piece, and
a portable fluid source connected to the nozzle assembly via first and second flexible conduits.
9. The fluid delivery system of claim 8 , wherein the fluid source includes a first pump connected to the first flexible conduit, and a second pump connected to the second flexible conduit, the nozzle assembly having an inner channel and an outer channel, the first pump being configured to deliver fluid to the inner channel at a first fluid pressure, and the second pump being configured to deliver fluid to the outer channel at a second fluid pressure, the first fluid pressure being higher than the second fluid pressure.
10. A dispensing system for cavitation peening, comprising:
a portable nozzle assembly including:
a body portion having an elongate axis, a first channel, and a second channel leading to a distal tip portion,
a handle portion connected to the body portion, the handle portion being configured to direct the elongate axis of the body portion toward a stationary treatment area on a work piece, and to be translated over the treatment area at a constant stand-off distance, and
a visual indicator configured to indicate the stand-off distance.
11. The dispensing system of claim 10 , wherein the second channel surrounds the first channel in the tip portion, the channels being configured to generate a cloud of cavitation bubbles for peening the treatment area.
12. The dispensing system of claim 10 , wherein the handle is configured for manual manipulation by a human operator.
13. The dispensing system of claim 12 , wherein the handle forms a pistol shape with the body portion.
14. The dispensing system of claim 12 , wherein the handle portion is pivotable around an axis perpendicular to the elongate axis.
15. The dispensing system of claim 12 , wherein the handle portion includes two graspable projections extending laterally from opposite sides of the body portion.
16. The dispensing system of claim 10 , further comprising:
a robotic system configured for coupling to the handle portion of the nozzle assembly, and programmed for manipulating the body portion to be directed toward the stationary treatment area on the work piece, and to be translated over the treatment area at a constant stand-off distance.
17. The dispensing system of claim 10 , wherein the nozzle assembly has a laser guide connected to the body portion, configured to detect the stand-off distance between the tip portion and the treatment surface.
18. The dispensing system of claim 10 , wherein the visual indicator includes a gauge.
19. The dispensing system of claim 10 , wherein the nozzle assembly has a gauge indicating a pressure level of the first fluid stream.
20. The dispensing system of claim 10 , further comprising:
a puck configured for calibrating a cavitation cloud discharged from the nozzle assembly prior to treating the treatment area.