IP Library Granted Patent US 11,040,416
Granted Patent B2
US 11,040,416 · App. 15/757,896 · Granted Jun 22, 2021

Copper paste for joining, method for manufacturing joined body, and method for manufacturing semiconductor device

Inventors: Dai Ishikawa (Tokyo, JP); Yuki Kawana (Tokyo, JP); Chie Sugama (Tokyo, JP); Hideo Nakako (Tokyo, JP); Yoshinori Ejiri (Tokyo, JP); Kazuhiko Kurafuchi (Tokyo, JP)
Assignee: Showa Denko Materials Co., Ltd.
B23K35/302B22F7/08B23K35/025B22F7/062H01L24/27
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Quick Facts
Patent No.
US 11,040,416
App. No.
15/757,896
Granted
Jun 22, 2021
Kind
B2
Abstract

Provided is copper paste for joining including metal particles, and a dispersion medium. The metal particles include sub-micro copper particles having a volume-average particle size of 0.12 μm to 0.8 μm, and flake-shaped micro copper particles having a maximum particle size of 1 μm to 20 μm, and an aspect ratio of 4 or greater, and the amount of the micro copper particles contained, which are included in the metal particles and have a maximum particle size of 1 μm to 20 μm and an aspect ratio of less than 2, is 50% by mass or less on the basis of a total amount of the flake-shaped micro copper particles.

Claims (23)

1. Copper paste for joining, comprising:

metal particles; and

a dispersion medium,

wherein the metal particles include:

sub-micro copper particles having a volume-average particle size of 0.3 μm to 0.8 μm, and

flake-shaped micro copper particles having a maximum particle size of 1 μm to 20 μm and an aspect ratio of 4 or greater,

an amount in the metal particles of micro copper particles having a maximum particle size of 1 μm to 20 μm and an aspect ratio of less than 2 is 50% by mass or less on the basis of a total amount of the flake-shaped micro copper particles,

a maximum particle size of any particles in the copper paste is 20 μm,

the amount of the sub-micro copper particles contained is 20% by mass to 90% by mass on the basis of a sum of a mass of the sub-micro copper particles and a mass of the flake-shaped micro copper particles, and

the amount of the flake-shaped micro copper particles contained is 1% by mass to 90% by mass on the basis of a total mass of the metal particles.

2. The copper paste for joining according to claim 1 ,

wherein the copper paste for joining is used without pressurization.

3. The copper paste for joining according to claim 1 ,

wherein the metal particles include at least one kind of metal particles selected from the group consisting of nickel, silver, gold, palladium, and platinum.

4. The copper paste for joining according to claim 2 ,

wherein the metal particles include at least one kind of metal particles selected from the group consisting of nickel, silver, gold, palladium, and platinum.

5. The copper paste for joining according to claim 1 , wherein the metal particles include sub-micro copper particles having a volume-average particle size of 0.3 μm to 0.45 μm.

6. The copper paste for joining according to claim 1 , wherein the maximum particle size of any particles in the copper paste is 10 μm.

7. A method for manufacturing a joined body, comprising:

a process of preparing a laminated body in which a first member, and the copper paste for joining according to claim 1 and a second member that are disposed on a side whereon a weight of the first member acts, are laminated in this order; and sintering the copper paste for joining in a state of receiving only the weight of the first member, or the weight of the first member and a pressure of 0.01 MPa or lower.

8. A method for manufacturing a semiconductor device, comprising:

a process of preparing a laminated body in which a first member, and the copper paste for joining according to claim 1 and a second member that are disposed on a side whereon a weight of the first member acts, are laminated in this order; and sintering the copper paste for joining in a state of receiving only the weight of the first member, or the weight of the first member and a pressure of 0.01 MPa or lower,

wherein at least one of the first member and the second member is a semiconductor element.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 8, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062992/0805 →
CHANGE OF NAME Recorded May 17, 2021
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 056323/0478 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2018
From: ISHIKAWA, DAI; KAWANA, YUKI; SUGAMA, CHIE; NAKAKO, HIDEO; EJIRI, YOSHINORI; KURAFUCHI, KAZUHIKO
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 045658/0476 →
Priority Claims (1)
JP JP2015-176070 · Sep 7, 2015 · national
Continuity (1)
Related Publication 20200108471A1 · Apr 9, 2020