IP Library Granted Patent US 10,344,233
Granted Patent B2
US 10,344,233 · App. 15/791,045 · Granted Jul 9, 2019

Processes for producing high biogenic concentration Fischer-Tropsch liquids derived from municipal solid wastes (MSW) feedstocks

Inventors: Stephen H. Lucas (Foristell, MO); Peter G. Tiverios (Anderson, SC); Lewis L. Rich (Seneca, SC)
Assignee: Fulcrum BioEnergy, Inc.
C10L1/04B01J19/0006C07C29/1518C10G2/32C10G2/34C10G47/00C10J3/26C10J3/466C10J3/485C10J3/721C10J3/82C10K1/004C10K1/005C10K1/101C10K1/16C10K3/001C10K3/04C10L1/08C10J2300/0903C10J2300/0906C10J2300/0946C10J2300/0959C10J2300/0976C10J2300/1628C10J2300/1634C10J2300/1643C10J2300/1659C10J2300/1665C10J2300/1671C10J2300/1675C10J2300/1815C10J2300/1853C10L2200/0469C10L2200/0492C10L2270/023C10L2270/026C10L2270/04C10L2290/04C10L2290/10C10L2290/42C10L2290/54C10L2290/543Y02E20/16Y02E50/18Y02E50/32Y02E50/343Y02P20/129Y02P20/133Y02P30/10
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Quick Facts
Patent No.
US 10,344,233
App. No.
15/791,045
Granted
Jul 9, 2019
Kind
B2
Abstract

Processes for producing high biogenic concentration Fischer-Tropsch liquids derived from the organic fraction of municipal solid wastes (MSW) feedstock that contains a relatively high concentration of biogenic carbon (derived from plants) and a relatively low concentration of non-biogenic carbon (derived from fossil sources) wherein the biogenic content of the Fischer-Tropsch liquids is the same as the biogenic content of the feedstock.

Claims (36)

1. A transportation fuel or fuel additive consisting essentially of: a fuel or fuel additive comprised of carbon derived solely from processed municipal solid wastes (MSW) feedstock, the processed MSW feedstock comprised substantially of biogenic carbon materials and wherein the derived fuel or fuel additive has the same concentration of biogenic carbon as the processed MSW feedstock; the fuel or fuel additive derived from a process comprising the steps of:

a) in a feedstock processing step, removing non-biogenic derived carbon materials and non-carbonaceous materials from the municipal solid waste that contain materials that are produced from plant derived carbon (biogenic) as well as non-biogenic derived carbon (fossil based) materials, to produce a processed MSW feedstock that contains a greater concentration of biogenic carbon than concentration of non-biogenic carbons; and

b) converting the processed MSW feedstock into Fischer-Tropsch liquids in a bio-refinery while maintaining the concentration of biogenic carbon from the processed MSW feedstock; and

c) upgrading the Fischer-Tropsch liquids into the fuel or fuel additive while maintaining the concentration of biogenic carbon from the processed MSW feedstock.

2. The transportation fuel or additive derived by the process according to claim 1 wherein the feedstock processing step includes at least two processing steps.

3. The transportation fuel or additive derived by the process according to claim 1 wherein, in the feedstock processing step, more than about 10% of the non-biogenic derived carbon materials are purposefully removed from the municipal solid waste.

4. The transportation fuel or additive derived by the process according to claim 1 wherein, in the feedstock processing step, up to about 80% of the non-biogenic derived carbon materials are removed from the municipal solid waste.

5. The transportation fuel or additive derived by the process according to claim 1 wherein in the feedstock processing step, between about 10% and about 80% of the non-biogenic derived carbon materials are removed from the municipal solid wastes.

6. The transportation fuel or additive derived by the process according to claim 1 wherein the concentration of biogenic carbon in the Fischer-Tropsch liquids includes up to about 60% biogenic carbon.

7. The transportation fuel or additive derived by the process according to claim 1 wherein the concentration of biogenic carbon in the Fischer-Tropsch liquids includes up to about 80% biogenic carbon.

8. The transportation fuel or additive derived by the process according to claim 1 wherein the concentration of biogenic carbon in the Fischer-Tropsch liquids is up to 90%.

9. The transportation fuel or additive derived by the process according to claim 1 wherein the concentration of non-biogenic carbon in the Fischer-Tropsch liquids is up to 10%.

10. The transportation fuel or additive derived by the process according to claim 1 wherein the step of converting the processed feedstock into Fischer-Tropsch liquids in the bio-refinery, further comprises: converting the biogenic carbon into biogenic syngas in a gasification process.

11. The transportation fuel or additive derived by the process according to claim 1 , wherein the fuel additive is added to fossil based fuels.

12. The transportation fuel or additive derived by the process according to claim 1 , wherein the fuel additive is added to jet fuel.

13. The transportation fuel or additive derived by the process according to claim 1 , wherein the fuel additive is added to the jet fuel at a percentage of up to 50%.

14. The transportation fuel or additive derived by the process according to claim 1 , wherein the fuel additive is added to diesel fuel.

15. A transportation fuel or fuel additive consisting essentially of: a fuel or fuel additive comprised of carbon derived solely from processed municipal solid wastes (MSW) feedstock, the processed MSW feedstock comprised substantially of biogenic carbon materials and the derived fuel or fuel additive has the same concentration of biogenic carbon as the processed MSW feedstock; the fuel or fuel additive derived from a process comprising the steps of:

a) in a feedstock processing step, removing non-biogenic derived carbon materials and non-carbonaceous materials from municipal solid wastes that contain materials that are produced from plant derived carbon (biogenic) as well as non-biogenic derived carbon (fossil based) materials, to produce a processed MSW feedstock that contains a greater concentration of biogenic carbon than concentration of non-biogenic carbons;

b) in a power generation process, converting some or all of the biogenic carbon content material into biogenic power with reduced lifecycle greenhouse gas emissions and higher renewable energy credits; and

c) converting the processed MSW feedstock into Fischer-Tropsch liquids in a bio-refinery while maintaining the concentration of biogenic carbon from the processed MSW feedstock; and

d) upgrading the Fischer-Tropsch liquids to produce transportation fuel or fuel additive with reduced life cycle greenhouse gas emissions and high renewable energy credits.

16. The transportation fuel of claim 15 wherein the biogenic content of the fuel classifies the transportation fuel as a cellulosic biofuel which generates a renewable identification number (RIN) for said transportation fuel.

17. The transportation fuel of claim 16 wherein the RIN is a form of compliance credits under a renewable fuel standard (RFS) program.

18. The transportation fuel of claim 17 wherein the transportation fuel is blended into fossil derived fuels to establish a RIN credit.

19. Fischer-Tropsch (F-T) liquids derived from biogenic carbon materials, the Fisher-Tropsch liquids derived from a process comprising the steps of:

a) in a feedstock processing step, removing non-biogenic derived carbon materials and non-carbonaceous materials from municipal solid waste (MSW) that contain materials that are produced from plant derived carbon (biogenic) as well as non-biogenic derived carbon (fossil based) materials, to produce a processed MSW feedstock that contains a greater concentration of biogenic carbon than concentration of non-biogenic carbons from the municipal solid waste; and

b) converting the processed MSW feedstock into Fischer-Tropsch liquids in a bio-refinery while maintaining the concentration of biogenic carbon from the processed MSW feedstock.

20. The Fisher-Tropsch liquids derived by the process according to claim 19 wherein the feedstock processing step includes at least two processing steps.

21. The Fisher-Tropsch liquids derived by the process according to claim 19 wherein, in the feedstock processing step, more than about 10% of the non-biogenic derived carbon materials are purposefully removed from the municipal solid wastes.

22. The Fisher-Tropsch liquids derived by the process according to claim 19 wherein, in the feedstock processing step, up to about 80% of the non-biogenic derived carbon materials are removed from the municipal solid wastes.

23. The Fisher-Tropsch liquids derived by the process according to claim 19 wherein in the feedstock processing step, between about 10% and about 90% of the non-biogenic derived carbon materials are removed from the municipal solid wastes.

24. The Fisher-Tropsch liquids derived by the process according to claim 19 wherein the concentration of biogenic carbon in the Fisher-Tropsch liquids includes up to about 60% biogenic carbon.

25. The Fisher-Tropsch liquids derived by the process according to claim 19 wherein the concentration of biogenic carbon in the Fisher-Tropsch liquids includes up to about 80% biogenic carbon.

26. The Fischer-Tropsch liquids derived by the process according to claim 19 wherein the concentration of biogenic carbon in the Fischer-Tropsch liquids is up to 90%.

27. The Fischer-Tropsch liquids derived by the process according to claim 19 wherein the concentration of non-biogenic carbon in the Fischer-Tropsch liquids is up to 10%.

Assignments (5)
CHANGE OF NAME Recorded Aug 27, 2024
From: NUVEEN EIC ADMINISTRATION LLC
To: PCL ADMINISTRATION LLC
Reel/Frame 068788/0916 →
AFFIDAVIT OF OWNERSHIP TO CORRECT ERROR MADE IN A PREVIOUSLY RECORDED DOCUMENT THAT ERRONEOUSLY AFFECTS THE IDENTIFIED PATENTS AND APPLICATION(S). Recorded Jan 2, 2024
From: FULCRUM BIOENERGY, INC.
To: FULCRUM BIOENERGY, INC.
Reel/Frame 066179/0612 →
SECURITY INTEREST Recorded Jun 23, 2023
From: FULCRUM BIOENERGY, INC.
To: NUVEEN EIC ADMINISTRATION LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 064048/0126 →
AFFIDAVIT OF OWNERSHIP Recorded Jun 5, 2023
From: FULCRUM BIOENERGY, INC.
To: THERMOCHEM RECOVERY INTERNATIONAL, INC.
Reel/Frame 063860/0316 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2017
From: LUCAS, STEPHEN H.; TIVERIOS, PETER G.; RICH, LEWIS L.
To: FULCRUM BIOENERGY, INC.
Reel/Frame 043927/0283 →
Continuity (8)
Continuation 15682368 · Aug 21, 2017
Continuation 15077782 · Mar 22, 2016
Division 14842729 · Sep 1, 2015
Continuation 14799522 · Jul 14, 2015
Continuation In Part 14138635 · Dec 23, 2013
Continuation 13023505 · Feb 8, 2011
Provisional Application 61302516 · Feb 8, 2010
Related Publication 20180057762A1 · Mar 1, 2018
Cited By (19)
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