IP Library › Granted Patent US 10,461,179
Granted Patent B2
US 10,461,179 · App. 15/905,978 · Granted Oct 29, 2019

Devices having a semiconductor material that is semimetal in bulk and methods of forming the same

Inventors: Jean-Pierre Colinge (Hsinchu, TW); Carlos H Diaz (Mountain View, CA); Yee-Chia Yeo (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L29/66969H01L21/0262H01L21/02521H01L21/02573H01L21/02576H01L21/02579H01L21/02598H01L21/02636H01L21/02667H01L21/426H01L21/441H01L21/461H01L21/477H01L21/76224H01L21/76895H01L21/8256H01L21/8258H01L21/823412H01L21/823487H01L27/0688H01L27/088H01L27/1207H01L27/127H01L27/1222H01L29/04H01L29/0649H01L29/0847H01L29/1033H01L29/24H01L29/267H01L29/42392H01L29/66742H01L29/7827H01L29/78618H01L29/78642H01L29/78681H01L29/78696H01L21/823885H01L27/092
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Quick Facts
Patent No.
US 10,461,179
App. No.
15/905,978
Granted
Oct 29, 2019
Kind
B2
Abstract

Devices, and methods of forming such devices, having a material that is semimetal when in bulk but is a semiconductor in the devices are described. An example structure includes a substrate, a first source/drain contact region, a channel structure, a gate dielectric, a gate electrode, and a second source/drain contact region. The substrate has an upper surface. The channel structure is connected to and over the first source/drain contact region, and the channel structure is over the upper surface of the substrate. The channel structure has a sidewall that extends above the first source/drain contact region. The channel structure comprises a bismuth-containing semiconductor material. The gate dielectric is along the sidewall of the channel structure. The gate electrode is along the gate dielectric. The second source/drain contact region is connected to and over the channel structure.

Claims (72)

1. A method comprising:

forming an isolation region in a substrate, wherein the isolation region is between a first and second region of the substrate, and wherein at least a portion of the isolation region is configured to extend from a top surface of the substrate;

forming a first highly doped source/drain contact region in the first region of the substrate and a second highly doped source/drain contact region in the second region of the substrate;

forming a first gate electrode over the first highly doped source/drain contact region;

forming a second gate electrode over the second highly doped source/drain contact region;

forming a first opening through the first gate electrode and to the first highly doped source/drain contact region;

forming a second opening through the second gate electrode and to the second highly doped source/drain contact region;

depositing a first bismuth-containing semiconductor material in the first opening to form a first bismuth-containing channel structure, the first bismuth-containing channel structure being connected to the first highly doped source/drain contact region;

depositing a second bismuth-containing semiconductor material in the second opening to form a second bismuth-containing channel structure, the second bismuth-containing channel structure being connected to the second highly doped source/drain contact region;

forming a third source/drain contact region over and connected to the first bismuth-containing channel structure;

forming a fourth source/drain contact region over and connected to the second bismuth-containing channel structure;

forming a dielectric layer over the third source/drain contact region and the fourth source/drain contact region; and

crystallizing the first and second bismuth-containing semiconductor materials, the crystallizing comprising performing an anneal.

2. The method of claim 1 , wherein the first bismuth-containing semiconductor material is doped with an n-type dopant.

3. The method of claim 1 , wherein the second bismuth-containing semiconductor material is doped with a p-type dopant.

4. The method of claim 1 , wherein a cross section of the first bismuth-containing channel structure has a largest dimension 53 nm or less, and a cross section of the second bismuth-containing channel structure has a largest dimension 53 nm or less.

5. The method of claim 1 further comprising:

forming a first contact electrically coupled to the first highly doped source/drain contact region;

forming a second contact electrically coupled to the first gate electrode;

forming a third contact electrically coupled to the third source/drain contact region;

forming a fourth contact electrically coupled to the second highly doped source/drain contact region;

forming a fifth contact electrically coupled to the second gate electrode; and

forming a sixth contact electrically coupled to the fourth source/drain contact region.

6. The method of claim 1 , wherein the forming the first and second highly doped source/drain contact regions comprises:

forming a first mask on the second region of the substrate;

implanting a first dopant in the first region of the substrate to form a first doped well;

implanting a second dopant in the first doped well to form a first doped region;

removing the first mask from the second region of the substrate;

forming a second mask on the first region of the substrate;

implanting a third dopant in the second region of the substrate to form a second doped well;

implanting a fourth dopant in the second doped well to form a second doped region; and

removing the second mask from the first region of the substrate.

7. The method of claim 6 , wherein the first and fourth dopants are p-type dopants and wherein the second and third dopants are n-type dopants.

8. The method of claim 1 , wherein, after crystallizing, the first bismuth-containing channel structure and the second bismuth-containing channel structure each comprise a monocrystalline bismuth-containing material.

9. The method of claim 1 , wherein the forming a first and second highly doped source/drain contact regions comprises:

recessing the substrate in the first region and the second region;

forming a first mask on the second region of the substrate;

epitaxially growing a p-doped epitaxial layer on the substrate and in the first region of the substrate;

epitaxially growing an n+-doped epitaxial layer on the p-doped epitaxial layer and in the first region of the substrate;

removing the first mask from the second region of the substrate;

forming a second mask on the first region of the substrate;

epitaxially growing an n-doped epitaxial layer on the substrate and in the second region of the substrate;

epitaxially growing a p+-doped epitaxial layer on the n-doped epitaxial layer and in the second region of the substrate; and

removing the first mask from the second region of the substrate.

10. The method of claim 1 , wherein the first and second bismuth-containing semiconductor materials comprise doped bismuth (Bi).

11. A method comprising:

forming an isolation region in a substrate, wherein the isolation region extends to an upper surface of the substrate;

forming a first highly doped source/drain contact region adjacent a first sidewall of the isolation region;

forming a first dielectric layer over the first highly doped source/drain contact region;

forming a conductive layer over the first dielectric layer;

forming a second dielectric layer over the conductive layer;

forming a first opening through the second dielectric layer, the conductive layer, and the first dielectric layer to the first highly doped source/drain contact region; and

forming a semiconductor material in the first opening, wherein forming the semiconductor material comprises forming a bismuth-containing material in an amorphous or polycrystalline state, and further comprising annealing, the annealing crystallizing the bismuth-containing material.

12. The method of claim 11 , wherein the semiconductor material extends over an upper surface of the second dielectric layer.

13. The method of claim 11 , further comprising forming a third dielectric layer over the semiconductor material, wherein the annealing is performed after forming the third dielectric layer.

14. The method of claim 11 , wherein forming the first highly doped source/drain contact region comprises epitaxially growing a semiconductor material over the substrate.

15. The method of claim 11 , wherein the forming the first highly doped source/drain contact region comprises:

implanting a first dopant in the first region of the substrate to form a first doped well; and

implanting a second dopant in the first doped well to form a first doped region.

16. The method of claim 15 , wherein the first dopant is a p-type dopant and wherein the second dopant is an n-type dopant.

17. A method comprising:

forming a first highly doped source/drain contact region in a substrate;

forming a first dielectric layer over the first highly doped source/drain contact region;

forming a conductive layer over the first dielectric layer;

forming a second dielectric layer over the conductive layer;

forming a first opening through the second dielectric layer, the conductive layer, and the first dielectric layer to the first highly doped source/drain contact region;

forming a gate dielectric along sidewalls of the first opening;

forming a semiconductor material in the first opening, the semiconductor material having a channel region and a second highly doped source/drain contact region, the semiconductor material being amorphous or polycrystalline, the semiconductor material comprising a bismuth-containing material; and

crystallizing the semiconductor material by annealing.

18. The method of claim 17 , further comprising forming a third dielectric layer over the semiconductor material, wherein the crystallizing is performed after forming the third dielectric layer.

19. The method of claim 17 , wherein the first highly doped source/drain contact region comprises an epitaxially grown region.

20. The method of claim 17 , wherein the forming the first highly doped source/drain contact region comprises implanting a p-type dopant and an n-type dopant in the substrate.

Continuity (3)
Division 15404712 · Jan 12, 2017
Division 14656948 · Mar 13, 2015
Related Publication 20180190799A1 · Jul 5, 2018
Cited By (1)
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