IP Library Granted Patent US 10,724,142
Granted Patent B2
US 10,724,142 · App. 15/967,293 · Granted Jul 28, 2020

Water electrolyzers employing anion exchange membranes

Inventors: Richard I. Masel (Boca Raton, FL); Zengcai Liu (Boca Raton, FL)
Assignee: Dioxide Materials, Inc.
C25B1/10C02F1/469C02F1/46104C25B9/10C25B13/08H01M8/1023H01M8/1067C02F1/46109C02F2001/46142C02F2201/46115H01M2008/1095
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Quick Facts
Patent No.
US 10,724,142
App. No.
15/967,293
Granted
Jul 28, 2020
Kind
B2
Abstract

Water electrolyzers employs base metal catalysts and an anion-conducting polymeric membrane with an area specific resistance at 60° C. in 1 M KOH below 0.037 ohm-cm 2 . Preferably, the membrane comprising a polymer of styrene, vinylbenzyl-R s and possibly vinylbenzyl-R x . R s is a positively charged cyclic amine group. R x is at least one constituent selected from the group consisting of —Cl, —OH, and a reaction product between an —OH or —Cl and a species other than a simple amine or a cyclic amine.

Claims (18)

1. A water electrolyzer comprising:

(a) an anode comprising a quantity of anode catalyst;

(b) a cathode comprising a quantity of cathode catalyst, said cathode having a cathode reactant introduced thereto via at least one cathode reactant flow channel;

(c) an anion exchange membrane interposed between said anode and said cathode; and

(d) a source of electrical energy that applies a voltage between the anode and cathode,

wherein said anion exchange membrane has an area specific resistance of about 0.045 ohm-cm 2 in 1 M KOH at 60° C.

2. The water electrolyzer of claim 1 , wherein said polymeric membrane has a thickness of from 10 to 300 micrometers.

3. The water electrolyzer of claim 1 , wherein said anion exchange membrane comprises a polymer comprising styrene and vinylbenzyl-R s , wherein R s is a positively charged cyclic amine group.

4. The water electrolyzer of claim 3 , wherein said polymer is a terpolymer of styrene, vinylbenzyl-R s , and vinylbenzyl-R x , wherein R x is at least one constituent selected from the group consisting of Cl, OH, and a reaction product between an OH or Cl and a species other than a simple amine or a cyclic amine, and wherein the total weight of the vinylbenzyl-R x groups is at least 0.3% of the total weight of the polymer electrolyte membrane.

5. The water electrolyzer of claim 3 , wherein the total weight of the vinylbenzyl-R s , groups in said polymer electrolyte membrane is between 15% and 90% of the total weight of the membrane.

6. The water electrolyzer of claim 3 , wherein the total weight of the vinylbenzyl-R x groups in said polymer electrolyte membrane is between 0.3% and 25% of the total weight of the membrane.

7. The water electrolyzer of claim 6 , wherein the total weight of the vinylbenzyl-R x groups in said polymer electrolyte membrane is between 1% and 15% of the total weight of the membrane.

8. The water electrolyzer of claim 3 , wherein said positively charged cyclic amine group is tetramethylimidazolium.

9. The water electrolyzer of claim 1 , wherein said anode catalyst comprises a base metal catalyst.

10. The water electrolyzer of claim 1 , wherein said cathode catalyst comprises a base metal catalyst.

11. The water electrolyzer of claim 1 , wherein said anode catalyst consists essentially of one or more base metal catalysts.

12. The water electrolyzer of claim 1 , wherein said cathode catalyst consists essentially of one or more base metal catalysts.

13. The water electrolyzer of claim 1 , wherein said cathode reactant comprises water.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2018
From: MASEL, RICH; LIU, ZENGCAI
To: DIOXIDE MATERIALS, INC
Reel/Frame 047469/0551 →
CONFIRMATORY LICENSE Recorded Jul 11, 2018
From: DIOXIDE MATERIALS, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 046523/0414 →
Continuity (16)
Continuation In Part 15406909 · Jan 16, 2017
Continuation In Part 15400775 · Jan 6, 2017
Continuation In Part 15090477 · Apr 4, 2016
Continuation In Part 14704935 · May 5, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Continuation In Part 15967293
Continuation In Part 15922883 · Mar 15, 2018
Continuation In Part 15406909 · Jan 16, 2017
Continuation In Part 15400775 · Jan 6, 2017
Continuation In Part 15090477 · Apr 4, 2016
Continuation In Part 14704935 · May 5, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Provisional Application 62066823 · Oct 21, 2014
Related Publication 20190127863A1 · May 2, 2019