IP Library Granted Patent US 10,825,689
Granted Patent B2
US 10,825,689 · App. 16/040,093 · Granted Nov 3, 2020

Method of fabricating semiconductor fins by enhancing oxidation of sacrificial mandrels sidewalls through angled ion beam exposure

Inventor: Kangguo Cheng (Schenectady, NY)
Assignee: Tessera, Inc.
H01L21/3088H01L21/0337H01L21/26506H01L21/3065H01L21/3081H01L21/3085H01L21/3086H01L21/31138H01L21/32105H01L21/426H01L21/823468H01L21/823821H01L27/0924H01L27/1211H01L29/66H01L29/66795H01L29/66818H01L29/786H01L29/7851H01L27/1104
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Quick Facts
Patent No.
US 10,825,689
App. No.
16/040,093
Granted
Nov 3, 2020
Kind
B2
Abstract

A method of fabricating semiconductor fins, including, patterning a film stack to produce one or more sacrificial mandrels having sidewalls, exposing the sidewall on one side of the one or more sacrificial mandrels to an ion beam to make the exposed sidewall more susceptible to oxidation, oxidizing the opposite sidewalls of the one or more sacrificial mandrels to form a plurality of oxide pillars, removing the one or more sacrificial mandrels, forming spacers on opposite sides of each of the plurality of oxide pillars to produce a spacer pattern, removing the plurality of oxide pillars, and transferring the spacer pattern to the substrate to produce a plurality of fins.

Claims (16)

1. A method of fabricating semiconductor fins on a substrate, comprising:

patterning a film stack to produce two or more sacrificial mandrels having first and second sidewalls on opposing sides of each of the mandrels and a capping layer on a top surface of each of the two or more sacrificial mandrels;

exposing each of the first sidewalls of the two or more sacrificial mandrels to an ion beam at a first angle to the surface of the substrate to make the exposed first sidewalls of each of the two or more sacrificial mandrels more susceptible to oxidation, wherein the capping layer covers the top surface of each of the two or more sacrificial mandrels during the exposure to the ion beam;

oxidizing the first and second sidewalls of each of the two or more sacrificial mandrels to form a plurality of oxide pillars on opposing sides of each of the mandrels;

removing the two or more sacrificial mandrels; and

forming spacers on opposite sides of each of the plurality of oxide pillars to produce a spacer pattern.

2. The method of claim 1 , wherein the two or more sacrificial mandrels comprise amorphous silicon.

3. The method of claim 1 , wherein the ion beam impinges the sidewall on one side of each of the two or more sacrificial mandrels at an angle that shadows the opposite sidewall of each of the two or more sacrificial mandrels, wherein the capping layer on the top surface of each of the two or more sacrificial mandrels shadows at least a portion of each of the underlying sacrificial mandrels from the ion beam.

4. The method of claim 1 , wherein the oxide pillars formed by oxidizing the first sidewalls of each of the two or more sacrificial mandrels have different widths than the oxide pillars formed by oxidizing the second sidewalls of each of the two or more sacrificial mandrels.

5. The method of claim 4 , which further comprises removing the plurality of oxide pillars; and

transferring the spacer pattern to the substrate to produce a plurality of fins, wherein the plurality of fins have a predefined pitch.

6. The method of claim 5 , which further comprises forming trenches having varying depths between the plurality of fins.

7. The method of claim 1 , wherein the spacer formation comprises conformal deposition on at least opposite sides of each of the plurality of oxide pillars.

8. The method of claim 7 , wherein the spacers comprise amorphous carbon.

9. The method of claim 1 , wherein the first sidewall of the two or more sacrificial mandrels is exposed to an ion beam comprising a p-type dopant.

10. The method of claim 9 , wherein the p-type dopant comprises boron and the sacrificial mandrels comprise amorphous silicon.

Assignments (6)
CHANGE OF NAME Recorded Sep 27, 2024
From: TESSERA LLC
To: ADEIA SEMICONDUCTOR SOLUTIONS LLC
Reel/Frame 069067/0454 →
CHANGE OF NAME Recorded Apr 29, 2022
From: TESSERA, INC.
To: TESSERA LLC
Reel/Frame 059835/0051 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 16/161,111 PREVIOUSLY RECORDED ON REEL 051489 FRAME 0324. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 3, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: TESSERA, INC.
Reel/Frame 053389/0252 →
SECURITY INTEREST Recorded Jun 1, 2020
From: ROVI SOLUTIONS CORPORATION; ROVI TECHNOLOGIES CORPORATION; ROVI GUIDES, INC.; TIVO SOLUTIONS INC.; VEVEO, INC.; INVENSAS CORPORATION; INVENSAS BONDING TECHNOLOGIES, INC.; TESSERA, INC.; TESSERA ADVANCED TECHNOLOGIES, INC.; DTS, INC.; PHORUS, INC.; IBIQUITY DIGITAL CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 053468/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: TESSERA, INC.
Reel/Frame 051489/0324 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2018
From: CHENG, KANGGUO
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 046403/0750 →