Docking system with joint supports
A set of components that can be used to construct a structurally sound dock are disclosed. The components can be extruded and the components are shaped such that interconnected components provide support for the other components thereby alleviating weak points due to welded only joints. A fascia channel provides additional strength by including structures that improve the vertical and horizontal strength of the fascia channel. HDPE plastic inserts and sheaves provide sound dampening for metal to metal contact points. Other components include a corner connector, a post system and a hinge system. The focus of this disclosure is the corner connector.
1. A component for use in a structure, the component being used for joining beams together and for receiving posts, the component comprising:
a first wall including a first beam insert interface, the first wall having a first surface and a second surface, wherein the first surface and second surface of the first wall are substantially parallel, a first end of the first wall being proximate to the first beam insert interface and a second end being distal to the first beam insert interface;
a second wall including a second beam insert interface, the second wall having a first surface and a second surface, wherein the first surface and second surface of the second wall are substantially parallel, a first end of the second wall being proximate to the second beam insert interface and a second end being distal to the second beam insert interface;
a joint wherein the second end of the first wall and the second end of the second wall meet such that the first surfaces of the first and the second wall meet and are adjoined and the second surfaces of the first and the second wall meet and are adjoined, thus forming a particular angle between the first wall and the second wall;
a post receptacle affixed to at least one of the first surface of the first wall, the second surface of the first wall, the first surface of the second wall and the second surface of the second wall, the post receptacle having an exterior surface and defining a cavity for receiving a post;
wherein the first beam insert interface and the second beam insert interface define a four surface protrusion with a substantially rectangular cross-section and are configured to be inserted into a cavity of a first beam and a second beam respectively such that at least a portion of each of the four surfaces of the protrusions come in contact with an interior surface of the first beam and second beam respectively thereby adjoining the beams.
2. The component of claim 1 , wherein a stop is affixed relative to the cavity of the post receptacle to prevent the post from traveling past the stop.
3. The component of claim 2 , wherein the stop is a plate welded at least partially over one side of the cavity.
4. The component of claim 2 , wherein the stop is a protrusion from an inside surface of the cavity.
5. The component of claim 1 , wherein the post receptacle is affixed to both the second surface of the first wall and the second surface of the second wall.
6. The component of claim 5 , wherein the first surface of the first wall and the first surface of the second wall are parallel to each other and the second surface of the first wall and the second surface of the second wall are parallel to each other.
7. The component of claim 6 , wherein the particular angle is ninety degrees.
8. The component of claim 7 , wherein the post receptacle is a square tube.
9. The component of claim 1 , wherein a width of the first beam insert interface is smaller than a width of the first wall and the width of the second beam insert interface is smaller than the width of the second wall, wherein when each of the beam inserts is inserted into the cavity of the beam, the first surface and the second surface of the first and second walls are in alignment with an outer surface of the beam.
10. The component of claim 1 , wherein the particular angle is one-hundred eighty degrees.
11. The component of claim 1 , wherein the particular angle is ninety degrees.
12. The component of claim 1 , wherein the post receptacle is a tube and is configured to allow a post to protrude all the way through an interior of the tube.
13. The component of claim 1 , wherein the post receptacle is a tube defining an interior of a particular cross-sectional shape and the post receptacle includes inserts configured to be attached to a post or the inner surface of the post receptacle to create the cross-sectional shape of the post.