IP Library Granted Patent US 11,309,462
Granted Patent B2
US 11,309,462 · App. 16/390,714 · Granted Apr 19, 2022

Semiconductor light emitting devices including superstrates with patterned surfaces

Inventors: Erin Welch (Ann Arbor, MI); Paul Thomas Fini (Santa Barbara, CA); Eric Tarsa (Goleta, CA); Kenneth Morgan Davis (Raleigh, NC)
Assignee: CREE LED, INC.
H01L33/507H01L33/58
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Quick Facts
Patent No.
US 11,309,462
App. No.
16/390,714
Granted
Apr 19, 2022
Kind
B2
Abstract

A semiconductor light emitting device includes a light emitting diode (LED) chip, a recipient luminophoric medium on the LED chip, a patterned superstrate on the recipient luminophoric medium opposite the LED chip, the patterned superstrate comprising a patterned superstrate on the recipient luminophoric medium opposite the LED chip, the patterned superstrate comprising a patterned surface that is configured to reduce a variation in a color point of a light emitted by the semiconductor light emitting device as a function of an angle off an optical axis of the LED chip.

Claims (45)

1. A semiconductor light emitting device comprising:

a light emitting diode (LED) chip;

a recipient luminophoric medium on the LED chip, wherein the recipient luminophoric medium comprises a phosphor material and a binder material and is configured to absorb light of a first color that is emitted by the LED chip and emit light of a second color, different from the first color; and

a patterned superstrate on the recipient luminophoric medium opposite the LED chip, the patterned superstrate comprising a patterned surface that is configured to reduce a variation in a color point of a light emitted by the semiconductor light emitting device as a function of an angle off an optical axis of the LED chip,

wherein the patterned surface of the patterned superstrate is on a side of the patterned superstrate that is facing the recipient luminophoric medium.

2. The semiconductor light emitting device of claim 1 , wherein the patterned surface comprises a plurality of optical elements.

3. The semiconductor light emitting device of claim 2 , wherein the plurality of optical elements are configured to reduce an amount of light emitted by the semiconductor light emitting device while reducing a variation in a color point of the light emitted by the semiconductor light emitting device as a function of viewing angle.

4. The semiconductor light emitting device of claim 2 , wherein at least one of the plurality of optical elements comprises a convex protrusion.

5. The semiconductor light emitting device of claim 2 , wherein at least one of the plurality of optical elements comprises a concave indentation.

6. The semiconductor light emitting device of claim 2 , wherein a height of at least one of the plurality of optical elements is between 1 and three micrometers (μm) and a width of the at least one of the plurality of optical elements is between two and four μm.

7. The semiconductor light emitting device of claim 1 , further comprising an air gap between the patterned superstrate and the recipient luminophoric medium.

8. The semiconductor light emitting device of claim 1 , wherein the patterned superstrate comprises a first patterned superstrate, and

wherein the semiconductor light emitting device further comprises a second superstrate on the first patterned superstrate and between the first patterned superstrate and the recipient luminophoric medium, the second superstrate having a major surface adjacent the patterned surface of the first patterned superstrate.

9. The semiconductor light emitting device of claim 1 , wherein the patterned surface is configured to reduce the variation in both a ccx and ccy coordinate of the light emitted by the semiconductor light emitting device to within 0.01 for substantially all viewing angles within 40 degrees of an optical axis that extends through the LED chip and that is normal to a major surface of the LED chip.

10. A semiconductor light emitting device comprising:

a light emitting diode (LED) chip; and

a chip cover mounted directly on the LED chip, the chip cover comprising:

a patterned superstrate that comprises a plurality of optical elements; and

a recipient luminophoric medium on the patterned superstrate,

wherein the recipient luminophoric medium is between the LED chip and the patterned superstrate,

wherein the recipient luminophoric medium comprises a phosphor material and a binder material and is configured to absorb light of a first color that is emitted by the LED chip and emit light of a second color, different from the first color, and

wherein the plurality of optical elements extend from a side of the patterned superstrate that is facing the recipient luminophoric medium.

11. The semiconductor light emitting device of claim 10 , wherein at least one of the plurality of optical elements comprises a convex protrusion.

12. The semiconductor light emitting device of claim 10 , further comprising an air gap between the patterned superstrate and the recipient luminophoric medium.

13. The semiconductor light emitting device of claim 10 , wherein the plurality of optical elements are configured to reduce an amount of light emitted by the semiconductor light emitting device while reducing a variation in a color point of light emitted by the semiconductor light emitting device as a function of viewing angle.

14. The semiconductor light emitting device of claim 10 , wherein the patterned superstrate is configured to reduce a variation in both a ccx and ccy coordinate of light emitted by the semiconductor light emitting device to within 0.01 for substantially all viewing angles within 40 degrees of an optical axis that extends through the LED chip and that is normal to a major surface of the LED chip.

15. The semiconductor light emitting device of claim 4 , wherein the convex protrusion comprises a non-linear sidewall extending from a base of the convex protrusion to an upper portion of the convex protrusion.

16. The semiconductor light emitting device of claim 6 , wherein a pitch of the plurality of optical elements is between 0.5 to 10 times the width of a respective one of the plurality of optical elements.

17. The semiconductor light emitting device of claim 2 , wherein the patterned surface is a first patterned surface,

wherein the patterned superstrate comprises a second patterned surface on an opposite side of the patterned superstrate from the first patterned surface, and

wherein the plurality of optical elements comprises first optical elements on the first patterned surface and second optical elements on the second patterned surface.

18. The semiconductor light emitting device of claim 1 , wherein the patterned superstrate directly contacts the recipient luminophoric medium.

19. The semiconductor light emitting device of claim 8 , wherein the first patterned superstrate comprises a plurality of first optical elements, and

wherein the second superstrate comprises a second patterned superstrate comprising a plurality of second optical elements.

20. The semiconductor light emitting device of claim 8 , wherein the first patterned superstrate comprises a first index of refraction, and

wherein the second superstrate comprises a second index of refraction, different from the first index of refraction.

21. A semiconductor light emitting device comprising:

a light emitting diode (LED) chip comprising a light-emitting surface;

a recipient luminophoric medium on the LED chip, wherein the recipient luminophoric medium comprises a phosphor material and a binder material and is configured to absorb light of a first color that is emitted by the LED chip and emit light of a second color, different from the first color;

an adhesive layer between the recipient luminophoric medium and the LED chip; and

a patterned superstrate on the recipient luminophoric medium opposite the LED chip, the patterned superstrate comprising:

a first major surface that is facing the recipient luminophoric medium:

a second major surface that is on an opposite side of the patterned superstrate from the first major surface; and

a plurality of optical elements between, in a direction normal to the light-emitting surface of the LED chip, the second major surface of the patterned superstrate and the recipient luminophoric medium.

22. The semiconductor light emitting device of claim 21 , wherein the plurality of optical elements are internal to the patterned superstrate between the first major surface and the second major surface.

Assignments (6)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 56012 FRAME 200. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 9, 2025
From: CREE, INC.
To: CREELED, INC.
Reel/Frame 071874/0001 →
PATENT SECURITY AGREEMENT Recorded Jun 30, 2025
From: CREELED, INC.; PENGUIN SOLUTIONS CORPORATION (DE); SMART EMBEDDED COMPUTING, INC.; SMART HIGH RELIABILITY SOLUTIONS LLC; SMART MODULAR TECHNOLOGIES, INC.; PENGUIN COMPUTING, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 071755/0001 →
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 058983/0001 Recorded Jun 25, 2025
From: CITIZENS BANK, N.A.
To: SMART MODULAR TECHNOLOGIES, INC.; SMART EMBEDDED COMPUTING, INC.; SMART HIGH RELIABILITY SOLUTIONS LLC; CREELED, INC.
Reel/Frame 071725/0207 →
SECURITY INTEREST Recorded Feb 7, 2022
From: SMART MODULAR TECHNOLOGIES, INC.; SMART HIGH RELIABILITY SOLUTIONS, LLC; SMART EMBEDDED COMPUTING, INC.; CREELED, INC.
To: CITIZENS BANK, N.A.
Reel/Frame 058983/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2021
From: CREE, INC.
To: CREE LED, INC.
Reel/Frame 056012/0200 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2019
From: WELCH, ERIN; FINI, PAUL THOMAS; TARSA, ERIC; DAVIS, KENNETH MORGAN
To: CREE, INC.
Reel/Frame 049363/0217 →
Continuity (2)
Provisional Application 62661359 · Apr 23, 2018
Related Publication 20190326484A1 · Oct 24, 2019