IP Library Granted Patent US 10,651,078
Granted Patent B2
US 10,651,078 · App. 16/406,115 · Granted May 12, 2020

Selective ILD deposition for fully aligned via with airgap

Inventors: Christopher J. Penny (Saratoga Springs, NY); Benjamin D. Briggs (Waterford, NY); Huai Huang (Saratoga, NY); Lawrence A. Clevenger (Rhinebeck, NY); Michael Rizzolo (Albany, NY); Hosadurga Shobha (Niskayuna, NY)
Assignee: Tessera, Inc.
H01L21/7682H01L21/76807H01L21/76808H01L21/76813H01L21/76828H01L21/76831H01L21/76897H01L23/5283
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,651,078
App. No.
16/406,115
Granted
May 12, 2020
Kind
B2
Abstract

A method is presented forming a fully-aligned via (FAV) and airgaps within a semiconductor device. The method includes forming a plurality of copper (Cu) trenches within an insulating layer, forming a plurality of ILD regions over exposed portions of the insulating layer, selectively removing a first section of the ILD regions in an airgap region, and maintaining a second section of the ILD regions in a non-airgap region. The method further includes forming airgaps in the airgap region and forming a via in the non-airgap region contacting a Cu trench of the plurality of Cu trenches.

Claims (25)

1. A semiconductor structure for integrating a fully-aligned via (FAV) with airgaps, the semiconductor structure comprising:

an airgap region including a plurality of airgaps formed between a plurality of first trenches, the airgap region devoid of inter-layer dielectric (ILD) regions; and

a non-airgap region including the FAV contacting a trench of a plurality of second trenches and the FAV contacting one or more ILD regions,

wherein a conformal cap is formed within each of the airgaps in the airgap region.

2. The semiconductor structure of claim 1 , wherein the plurality of first and second trenches are filled with a conductive material.

3. The semiconductor structure of claim 1 , wherein the conformal cap directly contacts the conductive material of the plurality of first and second trenches.

4. The semiconductor structure of claim 3 , wherein the airgap regions are confined within the conformal cap.

5. The semiconductor structure of claim 4 , wherein a dielectric cap is deposited over the ILD regions in the non-airgap region.

6. The semiconductor structure of claim 5 , wherein the dielectric cap directly contacts the conformal cap.

7. The semiconductor structure of claim 6 , wherein the dielectric cap is deposited in the airgap region and the non-airgap region.

8. The semiconductor structure of claim 1 , wherein the airgaps of the airgap region and the FAV are formed at a same metallization level.

9. The semiconductor structure of claim 1 , wherein the FAV is filled with a conductive material.

10. A semiconductor structure for integrating a fully-aligned via (FAV) with airgaps, the semiconductor structure comprising:

an airgap region including a plurality of airgaps formed between conductive regions; and

a non-airgap region including the FAV contacting a trench of a plurality of trenches, the plurality of trenches separated from each other by a plurality of dielectric pillars;

wherein inter-layer dielectric (ILD) regions are disposed over and in direct contact with the plurality of dielectric pillars in the non-airgap region,

wherein a conformal cap is formed within each of the airgaps in the airgap region.

11. The semiconductor structure of claim 10 , wherein the airgap region is devoid of ILD regions.

12. The semiconductor structure of claim 10 , wherein the conformal cap directly contacts the conductive regions.

13. The semiconductor structure of claim 12 , wherein the airgap regions are confined within the conformal cap.

14. The semiconductor structure of claim 13 , wherein a dielectric cap is deposited over the ILD regions in the non-airgap region.

15. The semiconductor structure of claim 14 , wherein the dielectric cap directly contacts the conformal cap.

16. The semiconductor structure of claim 15 , wherein the dielectric cap is deposited in the airgap region and the non-airgap region.

17. The semiconductor structure of claim 10 , wherein the airgaps of the airgap region and the FAV are formed at a same metallization level.

18. The semiconductor structure of claim 10 , wherein the FAV is filled with a conductive material.

Assignments (6)
CHANGE OF NAME Recorded Sep 27, 2024
From: TESSERA LLC
To: ADEIA SEMICONDUCTOR SOLUTIONS LLC
Reel/Frame 069067/0410 →
CERTIFICATE OF CONVERSION & CHANGE OF NAME Recorded Sep 7, 2022
From: TESSERA, INC.
To: TESSERA LLC
Reel/Frame 061388/0199 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 16/161,111 PREVIOUSLY RECORDED ON REEL 051489 FRAME 0324. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 3, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: TESSERA, INC.
Reel/Frame 053389/0252 →
SECURITY INTEREST Recorded Jun 1, 2020
From: ROVI SOLUTIONS CORPORATION; ROVI TECHNOLOGIES CORPORATION; ROVI GUIDES, INC.; TIVO SOLUTIONS INC.; VEVEO, INC.; INVENSAS CORPORATION; INVENSAS BONDING TECHNOLOGIES, INC.; TESSERA, INC.; TESSERA ADVANCED TECHNOLOGIES, INC.; DTS, INC.; PHORUS, INC.; IBIQUITY DIGITAL CORPORATION
To: BANK OF AMERICA, N.A.
Reel/Frame 053468/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: TESSERA, INC.
Reel/Frame 051489/0324 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2019
From: PENNY, CHRISTOPHER J.; BRIGGS, BENJAMIN D.; HUANG, HUAI; CLEVENGER, LAWRENCE A.; RIZZOLO, MICHAEL; SHOBHA, HOSADURGA
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 049110/0756 →