IP Library › Granted Patent US 11,577,490
Granted Patent B2
US 11,577,490 · App. 16/586,858 · Granted Feb 14, 2023

Heat insulating material, method for manufacturing same, and electronic equipment and automobile using same

Inventors: Kazuma Oikawa (Osaka, JP); Shigeaki Sakatani (Osaka, JP); Kazuhiro Nishikawa (Osaka, JP); Daido Komyoji (Nara, JP)
Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
B32B9/005B32B5/022B32B38/08C01B33/1585C01B33/16C04B14/064D06N3/128B32B5/18B32B2266/102B32B2266/108B32B2266/126B32B2307/304B32B2457/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,577,490
App. No.
16/586,858
Granted
Feb 14, 2023
Kind
B2
Abstract

A heat insulating material includes an aerogel that has macro-pores and meso-pores. A method for manufacturing a heat insulating material, including: a sol preparation step of adding a gelling agent into sodium silicate such that a molar ratio of the gelling agent relative to NaO 2 is 0.1 to 0.75, and adjusting a sol into which macro-pores are introduced by leaving unreacted Na and non-cross-linked oxygen in a siloxane skeleton; an impregnating and gelling step of impregnating a nonwoven fabric fiber structure with the sol to form a composite of hydrogel-nonwoven fabric fiber; a hydrophobizating step of mixing the formed composite of hydrogel-nonwoven fabric fiber with a silylating agent to modify a surface thereof; and a drying step of removing a liquid contained in the surface modified composite of hydrogel-nonwoven fabric fiber by drying under a temperature and pressure lower than respective critical values.

Claims (28)

1. A heat insulating material comprising:

an aerogel that has macro-pores and meso-pores, wherein:

a fine pore distribution of the macro-pores is 1 to 10 μm and of the meso-pores is 2 to 50 nm,

the aerogel further includes pores having a fine pore distribution other than the macro-pores being 1 to 10 μm and the meso-pores being 2 to 50 nm, and

a peak of a fine pore distribution of a total pore volume is located between 50 nm and 10 μm.

2. The heat insulating material according to claim 1 , comprising:

the aerogel, wherein

an average fine pore diameter of the meso-pores is 20 to 40 nm, and

an average fine pore diameter of the macro-pores is 2 to 6 μm.

3. The heat insulating material according to claim 1 , wherein

the aerogel has 7 to 60 vol % of the macro-pores relative to a total fine pore volume, and 15 to 60 vol % of the meso-pores relative to the total fine pore volume.

4. The heat insulating material according to claim 1 , wherein

the aerogel is retained in a nonwoven fabric fiber.

5. The heat insulating material according to claim 1 , wherein

a thermal conductivity after compression is decreased by 5% or more relative to an initial thermal conductivity.

6. The heat insulating material according to claim 5 , wherein

a thermal conductivity after compression under 5 MPa is decreased by 5% or more relative to the initial thermal conductivity.

7. The heat insulating material according to claim 1 , wherein

the aerogel is a silica aerogel.

8. A piece of electronic equipment that uses the heat insulating material according to claim 1 between an electronic component with heat generation and a housing.

9. An automobile that uses the heat insulating material according to claim 1 between batteries.

10. A heat insulating material comprising:

an aerogel that has macro-pores and meso-pores, wherein:

a fine pore distribution of the macro-pores is 1 to 10 μm and of the meso-pores is 2 to 50 nm,

the aerogel further includes pores having a fine pore distribution other than the macro-pores being 1 to 10 μm and the meso-pores being 2 to 50 nm, and

a thermal conductivity after compression is decreased by 5% or more relative to an initial thermal conductivity.

11. The heat insulating material according to claim 10 , wherein

a thermal conductivity after compression under 5 MPa is decreased by 5% or more relative to the initial thermal conductivity.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2020
From: OIKAWA, KAZUMA; SAKATANI, SHIGEAKI; NISHIKAWA, KAZUHIRO; KOMYOJI, DAIDO
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 051718/0617 →
Priority Claims (2)
JP JP2018-190082 · Oct 5, 2018 · national
JP JP2019-124186 · Jul 3, 2019 · national
Continuity (1)
Related Publication 20200108583A1 · Apr 9, 2020
Cited By (6)
US 12,326,214 US 12,428,352 US 12,479,734 US 12,551,859 US 12,606,445 US 12,606,446