IP Library Granted Patent US 10,595,692
Granted Patent B2
US 10,595,692 · App. 16/592,403 · Granted Mar 24, 2020

Evacuation station

Inventors: Russell Walter Morin (Burlington, MA); Faruk Halil Bursal (Lexington, MA); Harold Boeschentein (Boston, MA)
Assignee: iRobot Corporation
A47L9/1683A47L7/0085A47L9/00A47L9/009A47L9/106A47L9/122A47L9/127A47L9/14A47L9/1436A47L9/1472A47L9/1608A47L9/1625A47L9/1641A47L9/1666A47L9/19A47L9/2805A47L9/2815A47L9/2821A47L9/2842A47L9/2857A47L9/2873A47L9/2884A47L2201/00A47L2201/022A47L2201/024A47L2201/04A47L2201/06
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Quick Facts
Patent No.
US 10,595,692
App. No.
16/592,403
Granted
Mar 24, 2020
Kind
B2
Abstract

An evacuation station includes a base and a canister removably attached to the base. The base includes a ramp having an inclined surface for receiving a robotic cleaner having a debris bin. The ramp defines an evacuation intake opening arranged to pneumatically interface with the debris bin. The base also includes a first conduit portion pneumatically connected to the evacuation intake opening, an air mover having an inlet and an exhaust, and a particle filter pneumatically the exhaust of the air mover. The canister includes a second conduit portion arranged to pneumatically interface with the first conduit portion to form a pneumatic debris intake conduit, an exhaust conduit arranged to pneumatically connect to the inlet of the air mover when the canister is attached to the base, and a separator in pneumatic communication with the second conduit portion.

Claims (53)

1. An evacuation station comprising:

an intake opening configured to pneumatically interface with a debris bin of a robotic cleaner, the debris bin containing first debris and second debris;

an air mover configured to draw an airflow containing the first debris and the second debris into the evacuation station through the intake opening;

a debris separation device to separate the second debris from the airflow, the debris separation device comprising a conical separator configured to receive at least a portion of the airflow and separate at least a portion of the second debris from the airflow; and

a receptacle to receive and store the portion of the second debris.

2. The evacuation station of claim 1 , wherein the conical separator comprises:

an inlet to receive at least the portion of the airflow;

an outlet through which at least the portion of the airflow is directed out of the conical separator; and

a lower opening to direct the portion of the second debris toward the receptacle.

3. The evacuation station of claim 2 , wherein the conical separator comprises a substantially conical wall extending between the inlet and the lower opening, the substantially conical wall configured to cause a centrifugal force to act on the portion of the airflow to separate the portion of the second debris from the portion of the airflow.

4. The evacuation station of claim 1 , wherein the receptacle is a second receptacle, and the evacuation station further comprises:

a filter to separate the first debris from the airflow; and

a first receptacle to receive at least a portion of the first debris.

5. The evacuation station of claim 4 , further comprising an intake conduit to receive the airflow from the debris bin of the robotic cleaner,

wherein the filter comprises an annular filter wall separating the intake conduit from debris separation device.

6. The evacuation station of claim 4 , wherein configurations of the air mover to draw the airflow containing the first debris and the second debris into the evacuation station comprises configurations of the air mover to draw the airflow through the filter and then through debris separation device.

7. The evacuation station of claim 4 , wherein the first debris is coarser than the second debris.

8. The evacuation station of claim 1 , wherein:

the portion of the second debris is a first portion of the second debris, the portion of the airflow is a first portion of the airflow, and the conical separator is a first conical separator, and

the evacuation station further comprises a plurality of conical separators comprising the first conical separator and a second conical separator, the second conical separator configured to receive a second portion of the airflow and separate a second portion of the second debris from the second portion of the airflow.

9. The evacuation station of claim 8 , wherein the receptacle is configured to receive and store the second portion of the second debris.

10. The evacuation station of claim 8 , wherein the plurality of conical separators are arranged around an exhaust conduit, the exhaust conduit configured to receive the airflow from the debris separation device.

11. The evacuation station of claim 10 , wherein the exhaust conduit is connected to an inlet of the air mover.

12. The evacuation station of claim 8 , wherein the plurality of conical separators comprises at least three conical separators comprising the first conical separator and the second conical separator.

13. The evacuation station of claim 1 , further comprising a base, and a canister positioned above the base, wherein the debris separation device is located within the canister.

14. The evacuation station of claim 13 , wherein:

the debris separation device is located in an upper portion of the canister, and

the evacuation station further comprises a filter to separate the first debris from the airflow, the filter being positioned below the debris separation device.

15. The evacuation station of claim 13 , wherein:

the portion of the second debris is a first portion of the second debris, the portion of the airflow is a first portion of the airflow, and the conical separator is a first conical separator, and

the evacuation station further comprises a plurality of conical separators comprising the first conical separator and a second conical separator, the second conical separator configured to receive a second portion of the airflow and separate a second portion of the second debris from the second portion of the airflow,

the first conical separator has an outlet directed toward a center of the canister, the outlet of the first conical separator configured to direct the first portion of the airflow out of the first conical separator, and

the second conical separator has an outlet directed toward the center of the canister, the outlet of the second conical separator configured to direct the second portion of the airflow out of the second conical separator.

16. The evacuation station of claim 13 , further comprising a separation bin within the canister, the separation bin containing the debris separation device and the receptacle.

17. The evacuation station of claim 16 , wherein the separation bin comprises a cylindrical wall configured to cause the first debris to separate from the airflow.

18. The evacuation station of claim 17 , wherein the receptacle is a second receptacle, and the evacuation station further comprises a first receptacle to receive the first debris separated from the airflow by the cylindrical wall of the separation bin.

19. The evacuation station of claim 18 , wherein the separation bin contains the first receptacle.

20. An evacuation station comprising:

an intake opening configured to pneumatically interface with a debris bin of a robotic cleaner, the debris bin containing debris;

a charging module to charge the robotic cleaner;

an air mover to draw an airflow containing the debris into the evacuation station through the intake opening;

a first debris separation device to separate a first portion of the debris from the airflow;

a conical debris separation device to separate a second portion of the debris from the airflow; and

a receptacle to receive and store the second portion of the debris.

21. The evacuation station of claim 20 , further comprising a second debris separation device to separate a third portion of the debris from the airflow.

22. The evacuation station of claim 21 , wherein configurations of the air mover to draw the airflow containing the debris into the evacuation station comprises configurations of the air mover to cause the airflow to move through the first debris separation device, then through the conical debris separation device, and then through the second debris separation device.

23. The evacuation station of claim 22 , wherein the second debris separation device is a second filter.

24. The evacuation station of claim 20 , further comprising a base, and a bin removably attached to the base, wherein the bin comprises the receptacle.

25. The evacuation station of claim 24 , wherein the bin comprises:

a handle;

a door; and

an actuator configured to be operated by a user to open the door to allow the second portion of the debris in the receptacle to be emptied from the receptacle.

26. The evacuation station of claim 24 , wherein the receptacle is a second receptacle, and the bin further comprises a first receptacle to receive at least part of the first portion of the debris.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2020
From: MORIN, RUSSELL WALTER; BURSAL, FARUK; BOESCHENSTEIN, HAROLD
To: IROBOT CORPORATION
Reel/Frame 051700/0885 →
Continuity (4)
Continuation 15901952 · Feb 22, 2018
Continuation 14944788 · Nov 18, 2015
Provisional Application 62096771 · Dec 24, 2014
Related Publication 20200029765A1 · Jan 30, 2020
Cited By (21)
US 1,118,706 US 1,142,513 US 1,144,448 US 12,239,281 US 12,296,694 US 12,357,139 US 12,369,509 US 12,425,197 US 12,443,180 US 12,472,611 US 12,510,892 US 12,564,130 US 12,599,276 US 12,648,679 US 12,653,097 US 12,653,363 US 12,672,747 US 12,677,737 US 12,690,518 US 12,696,838 US 12,714,019