IP Library Granted Patent US 10,804,166
Granted Patent B2
US 10,804,166 · App. 16/598,517 · Granted Oct 13, 2020

Porous silicon relaxation medium for dislocation free CMOS devices

Inventors: Kangguo Cheng (Schenectady, NY); Ramachandra Divakaruni (Ossining, NY); Jeehwan Kim (Cambridge, MA); Juntao Li (Cohoes, NY); Devendra K. Sadana (Pleasantville, NY)
Assignee: ELPIS TECHNOLOGIES INC.
H01L21/845H01L21/02236H01L21/02532H01L21/26506H01L21/30604H01L21/326H01L21/7624H01L21/823807H01L21/823821H01L27/0922H01L27/0924H01L27/1211H01L29/0649H01L29/161H01L29/167H01L29/785H01L29/7849
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Quick Facts
Patent No.
US 10,804,166
App. No.
16/598,517
Granted
Oct 13, 2020
Kind
B2
Abstract

A method for forming CMOS devices includes masking a first portion of a tensile-strained silicon layer of a SOI substrate, doping a second portion of the layer outside the first portion and growing an undoped silicon layer on the doped portion and the first portion. The undoped silicon layer becomes tensile-strained. Strain in the undoped silicon layer over the doped portion is relaxed by converting the doped portion to a porous silicon to form a relaxed silicon layer. The porous silicon is converted to an oxide. A SiGe layer is grown and oxidized to convert the relaxed silicon layer to a compressed SiGe layer. Fins are etched in the first portion from the tensile-strained silicon layer and the undoped silicon layer and in the second portion from the compressed SiGe layer.

Claims (27)

1. A method for forming complementary metal oxide semiconductor devices, the method comprising:

doping a second portion of a tensile-strained silicon layer outside a first portion to form a doped portion;

growing an undoped silicon layer on the doped portion; and

relaxing strain in the undoped silicon layer over the doped portion by converting the doped portion to an oxide to form a relaxed layer.

2. The method as recited in claim 1 , further comprising growing a SiGe layer on the relaxed layer.

3. The method as recited in claim 2 , further comprising oxidizing the SiGe layer to convert the relaxed layer to a compressed SiGe layer.

4. The method as recited in claim 3 , further comprising etching fins from the tensile-strained silicon layer and the compressed SiGe layer.

5. The method as recited in claim 4 , wherein doping the second portion of the tensile-strained silicon layer includes boron doping the second portion.

6. The method as recited in claim 5 , wherein converting the doped portion to an oxide to form a relaxed layer includes converting the doped portion to a porous silicon then converting the porous silicon to the oxide.

7. The method as recited in claim 6 , wherein converting the doped portion to a porous silicon includes converting the doped portion to the porous silicon with a porosity of at least 50%.

8. The method as recited in claim 7 , wherein oxidizing the SiGe layer to convert the relaxed silicon layer to a compressed SiGe layer includes employing a condensation process to form the compressed SiGe layer.

9. The method as recited in claim 8 , further comprising forming N-type field effect transistors from the fins formed from the tensile-strained silicon layer.

10. The method as recited in claim 9 , further comprising forming P-type field effect transistors from the fins formed from the compressed SiGe layer.

11. The method as recited in claim 10 , wherein the N-type field effect transistors and the P-type field effect transistors have different heights and the method further comprises adjusting the heights to adjust N/P ratio.

12. The method as recited in claim 11 , wherein relaxing strain in the undoped silicon layer includes relaxing strain by at least 50%.

13. The method as recited in claim 12 , wherein converting the doped portion to a porous silicon to form a relaxed silicon layer includes anodizing the doped portion.

14. A method for forming complementary metal oxide semiconductor devices, the method comprising:

etching a second portion of a tensile-strained silicon layer outside a first portion using a hard mask;

doping the second portion of the tensile-strained silicon layer outside the first portion;

growing an undoped silicon layer on the doped portion; and

relaxing strain in the undoped silicon layer over the doped portion by converting the doped portion to an oxide to form a relaxed layer.

15. The method as recited in claim 14 , further comprising growing a SiGe layer on the relaxed layer.

16. The method as recited in claim 15 , further comprising oxidizing the SiGe layer to convert the relaxed layer to a compressed SiGe layer.

17. The method as recited in claim 16 , further comprising etching fins from the tensile-strained silicon layer and the compressed SiGe layer.

18. The method as recited in claim 17 , wherein doping the second portion of the tensile-strained silicon layer includes boron doping the second portion.

19. The method as recited in claim 18 , wherein converting the doped portion to an oxide to form a relaxed layer includes converting the doped portion to a porous silicon then converting the porous silicon to the oxide.

20. The method as recited in claim 19 , wherein converting the doped portion to a porous silicon includes converting the doped portion to the porous silicon with a porosity of at least 50%.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: ELPIS TECHNOLOGIES INC.
Reel/Frame 052557/0327 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2019
From: CHENG, KANGGUO; DIVAKARUNI, RAMACHANDRA; KIM, JEEHWAN; LI, JUNTAO; SADANA, DEVENDRA K.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 050681/0557 →
Continuity (5)
Continuation 16214935 · Dec 10, 2018
Continuation 15846968 · Dec 19, 2017
Continuation 15363420 · Nov 29, 2016
Division 14790919 · Jul 2, 2015
Related Publication 20200043811A1 · Feb 6, 2020