IP Library Granted Patent US 11,380,890
Granted Patent B2
US 11,380,890 · App. 16/744,818 · Granted Jul 5, 2022

Surface modification of silicon particles for electrochemical storage

Inventors: Wei Wang (Newport Beach, CA); Benjamin Yong Park (Mission Viejo, CA); Ian Russell Browne (Irvine, CA)
Assignee: Enevate Corporation
H01M4/366C01B32/90H01B1/04H01B1/24H01M4/0471H01M4/134H01M4/1395H01M4/364H01M4/386H01M4/48H01M4/583H01M4/587H01M4/625H01M10/0525
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Quick Facts
Patent No.
US 11,380,890
App. No.
16/744,818
Granted
Jul 5, 2022
Kind
B2
Abstract

Silicon particles for active materials and electro-chemical cells are provided. The active materials comprising silicon particles described herein can be utilized as an electrode material for a battery. In certain embodiments, the composite material includes greater than 0% and less than about 90% by weight silicon particles, the silicon particles having an average particle size between about 10 nm and about 40 μm, wherein the silicon particles have surface coatings comprising silicon carbide or a mixture of carbon and silicon carbide, and greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase.

Claims (10)

1. A composite material film comprising:

greater than 0% and less than about 90% by weight of silicon particles, wherein substantially all of the silicon particles have surface coatings comprising a mixture of carbon and silicon carbide; and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase throughout the composite material film and the silicon carbide is between the silicon particles and the one or more types of carbon phases.

2. The composite material of claim 1 , wherein an average particle size of the silicon particles is from about 0.1 microns to about 30 microns.

3. The composite material of claim 1 , wherein the silicon particles are from about 90% pure silicon to about 100% pure silicon.

4. The composite material of claim 1 , wherein the surface coatings further include silicon monoxide (SiO), silicon dioxide (SiO 2 ), or silicon oxide (SiO x ).

5. The composite material of claim 1 , wherein the surface coatings are a substantially continuous layer.

6. The composite material of claim 1 , wherein the composite material is self-supported.

7. The composite material of claim 1 , wherein the at least one of the one or more types of carbon phases that is a substantially continuous phase is electrochemically active and electrically conductive.

8. A lithium-ion battery electrode comprising the material of claim 1 .

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2020
From: WANG, WEI; PARK, BENJAMIN YONG; BROWNE, IAN RUSSELL
To: ENEVATE CORPORATION
Reel/Frame 052294/0278 →
Continuity (12)
Continuation In Part 15413021 · Jan 23, 2017
Continuation 13799405 · Mar 13, 2013
Continuation In Part 13601976 · Aug 31, 2012
Continuation In Part 13008800 · Jan 18, 2011
Continuation In Part 16744818 · Jan 16, 2020
Continuation 15886136 · Feb 1, 2018
Continuation 14821586 · Aug 7, 2015
Provisional Application 61530881 · Sep 2, 2011
Provisional Application 61295993 · Jan 18, 2010
Provisional Application 61315845 · Mar 19, 2010
Related Publication 20200227738A1 · Jul 16, 2020
Related Publication 20220085356A9 · Mar 17, 2022