IP Library › Granted Patent US 11,137,716
Granted Patent B2
US 11,137,716 · App. 17/070,085 · Granted Oct 5, 2021

Process cartridge and electrophotographic apparatus

Inventors: Fumiyuki Hiyama (Suntou-gun, JP); Kaname Watariguchi (Yokohama, JP); Kohei Makisumi (Suntou-gun, JP); Kazuhiro Yamauchi (Suntou-gun, JP); Yuichi Kikuchi (Suntou-gun, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G21/1814G03G5/00G03G5/0553G03G5/0596G03G15/0233G03G15/1685G03G2215/00071
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Quick Facts
Patent No.
US 11,137,716
App. No.
17/070,085
Granted
Oct 5, 2021
Kind
B2
Abstract

There is provided a process cartridge detachably attachable to a main body of an electrophotographic apparatus, the process cartridge including: an electrophotographic photosensitive member and a charging member, in which when average local potential differences of calculated lengths in the electrophotographic photosensitive member is calculated based on a specific method, a maximum value of the average local potential difference is 2 V or more, the charging member includes a support and an electro-conductive layer, the electro-conductive layer has a matrix and domains dispersed in the matrix, a volume resistivity ρM of the matrix is at least 1.00×10 5 times a volume resistivity ρD of the domain, and a specific calculated length S CP [μm] and a specific value relating a distance between the domains D ms [μm] satisfy S CP ≥3×D ms .

Claims (39)

1. A process cartridge detachably attachable to a main body of an electrophotographic apparatus, the process cartridge comprising: an electrophotographic photosensitive member and a charging member,

wherein the electrophotographic photosensitive member includes a support and a photosensitive layer,

when average local potential differences of respective calculated lengths, the calculated lengths each are obtained by defining n as respective integers from 1 to 5,000, are determined based on the following calculation method by using a value obtained by charging an outer surface of the electrophotographic photosensitive member with −500 V, assuming that a straight line having a length of 5,000 μm is placed at an arbitrary position on the charged outer surface, and measuring potentials at measurement points located on the straight line at a pitch of 1 μm, a maximum value of the average local potential differences is 2 V or more,

the charging member includes a support and an electro-conductive layer,

the electro-conductive layer has a matrix and domains dispersed in the matrix,

at least some domains are exposed to an outer surface of the charging member,

the matrix contains a first rubber,

the domain contains a second rubber and an electronic electro-conductive agent,

a volume resistivity ρM of the matrix is at least 1.00×10 5 times a volume resistivity ρD of the domain, and

when a calculated length in which a maximum value of the average local potential difference is obtained in the electrophotographic photosensitive member is defined as S CP [μm] and an arithmetic mean value of distances between wall surfaces of the domains observed on the outer surface of the charging member is defined as D ms [μm], S CP ≥3×D ms ,

the calculation method comprising:

i) dividing the straight line into calculated length n×1 μm (where, n is an integer of 1 or more) to obtain 5,000/n [number] regions;

ii) calculating an average value of potentials, the potentials being obtained at all measurement points included in each region;

iii) calculating a difference between regions adjacent to each other with respect to the average value of the potentials at each region calculated in ii) (local potential difference); and

iv) calculating an average value of the local potential differences (average local potential difference) obtained between the regions.

2. The process cartridge according to claim 1 , wherein S CP ≥10×D ms .

3. The process cartridge according to claim 1 , wherein the maximum value of the average local potential difference is 8 V or more.

4. The process cartridge according to claim 1 , wherein S CP is in a range of 10 μm to 100 μm.

5. The process cartridge according to claim 1 , wherein D ms is 0.2 μm or more and 5.0 μm or less.

6. The process cartridge according to claim 1 , wherein the volume resistivity of the matrix is more than 1.0×10 12 Ω·cm.

7. An electrophotographic apparatus comprising: an electrophotographic photosensitive member and a charging member,

wherein the electrophotographic photosensitive member includes a support and a photosensitive layer,

when average local potential differences of respective calculated lengths, the calculated lengths each are obtained by defining n as respective integers from 1 to 5,000, are determined based on the following calculation method by using a value obtained by charging an outer surface of the electrophotographic photosensitive member with −500 V, assuming that a straight line having a length of 5,000 μm is placed at an arbitrary position on the charged outer surface, and measuring potentials at measurement points located on the straight line at a pitch of 1 μm, a maximum value of the average local potential differences is 2 V or more,

the charging member includes a support and an electro-conductive layer,

the electro-conductive layer has a matrix and domains dispersed in the matrix,

at least some domains are exposed to an outer surface of the charging member,

the matrix contains a first rubber,

the domain contains a second rubber and an electronic electro-conductive agent,

a volume resistivity ρM of the matrix is at least 1.00×10 5 times a volume resistivity ρD of the domain, and

when a calculated length in which a maximum value of the average local potential difference is obtained is defined as S CP [μm] and an arithmetic mean value of distances between wall surfaces of the domains observed on an outer surface of the electro-conductive layer is defined as D ms [μm], S CP ≥3×D ms ,

the calculation method comprising:

i) dividing the straight line into calculated length n×1 μm (where, n is an integer of 1 or more) to obtain 5,000/n [number] regions;

ii) calculating an average value of potentials, the potentials being obtained at all measurement points included in each region;

iii) calculating a difference between regions adjacent to each other with respect to the average value of the potentials at each region calculated in ii) (local potential difference); and

iv) calculating an average value of the local potential differences (average local potential difference) obtained between the regions.

8. The electrophotographic apparatus according to claim 7 , further comprising a transfer unit, wherein the transfer unit includes a support and a transfer member having an electro-conductive foam layer.

9. The electrophotographic apparatus according to claim 8 , wherein an average cell diameter L tr [μm] of foam cells in the electro-conductive foam layer observed on an outer surface of the transfer member is 3 times or more of S CP [μm].

10. The electrophotographic apparatus according to claim 9 , wherein L tr is 200 μm or more and 500 μm or less.

11. The electrophotographic apparatus according to claim 9 , wherein L tr , S CP , and D ms satisfy a relationship of 3×(D ms ·L tr ) 0.5 ≤S CP ≤7×(D ms ·L tr ) 0.5 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2021
From: HIYAMA, FUMIYUKI; WATARIGUCHI, KANAME; MAKISUMI, KOHEI; YAMAUCHI, KAZUHIRO; KIKUCHI, YUICHI
To: CANON KABUSHIKI KAISHA
Reel/Frame 055465/0223 →
Priority Claims (1)
JP JP2019-191564 · Oct 18, 2019 · national
Continuity (1)
Related Publication 20210116857A1 · Apr 22, 2021
Cited By (16)
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