IP Library › Granted Patent US 12,443,119
Granted Patent B2
US 12,443,119 · App. 18/178,070 · Granted Oct 14, 2025

Process cartridge and electrophotographic apparatus

Inventors: Kaname Watariguchi (Kanagawa, JP); Chiharu Nakazono (Shizuoka, JP); Hideharu Shimozawa (Tokyo, JP); Tsutomu Nishida (Shizuoka, JP); Atsushi Okuda (Kanagawa, JP); Taiji Katsura (Shizuoka, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G5/14734G03G5/072G03G9/09708G03G21/1814
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Quick Facts
Patent No.
US 12,443,119
App. No.
18/178,070
Granted
Oct 14, 2025
Kind
B2
Abstract

The process cartridge is a process cartridge to be removably mounted onto a main body of an electrophotographic apparatus, the process cartridge including: an electrophotographic photosensitive member; a toner; and a developing member, wherein the electrophotographic photosensitive member includes a surface layer that is a polymerized film of a composition containing at least one kind of monofunctional (meth)acrylic compound selected from the group consisting of: a monofunctional (meth)acrylic monomer; and a monofunctional (meth)acrylic oligomer, and at least one kind of tri- or higher functional (meth)acrylic compound selected from the group consisting of: a tri- or higher functional (meth)acrylic monomer; and a tri- or higher functional (meth)acrylic oligomer, wherein the toner contains a toner particle and a hydrotalcite particle as an external additive, and wherein the hydrotalcite particle contains fluorine in filter fitting analysis of STEM-EDS analysis.

Claims (37)

1. A process cartridge configured to be removably mounted onto a main body of an electrophotographic apparatus, the process cartridge comprising:

an electrophotographic photosensitive member;

a toner; and

a developing member configured to supply the toner to the electrophotographic photosensitive member;

the electrophotographic photosensitive member having a surface layer that is a polymerized film of a composition containing (i) at least one kind of monofunctional (meth)acrylic compound selected from the group consisting of a monofunctional (meth)acrylic monomer and a monofunctional (meth)acrylic oligomer, and (ii) at least one kind of tri- or higher functional (meth)acrylic compound selected from the group consisting of a tri- or higher functional (meth)acrylic monomer and a tri- or higher functional (meth)acrylic oligomer;

the surface layer comprising a diphenylamine compound represented by formula (A3)

where R 301 to R 310 independently represent a hydrogen atom, a methyl group or an ethyl group, wherein

a content ratio of the diphenylamine compound in the surface layer is 0.001 to 1.0 mass % with respect to a total mass of the surface layer,

the toner contains a toner particle and a hydrotalcite particle as an external additive, and

the hydrotalcite particle contains fluorine in filter fitting analysis of STEM-EDS analysis.

2. The process cartridge according to claim 1 , wherein a is 20 to 500 mass % when “a” is a content ratio of the monofunctional (meth)acrylic compound to the tri- or higher functional (meth)acrylic compound in the composition.

3. The process cartridge according to claim 2 , wherein the surface layer has an elastic deformation rate of 35 to 50%.

4. The process cartridge according to claim 1 , wherein b is 0.010 to 3.000 mass % when “b” is a content ratio of the hydrotalcite particle to the toner.

5. The process cartridge according to claim 1 , wherein the hydrotalcite particle contains magnesium and aluminum in the filter fitting analysis of the STEM-EDS analysis, and

in the filter fitting analysis of the STEM-EDS analysis an element ratio (atomic number concentration ratio) of the magnesium to the aluminum is 1.5 to 4.0.

6. The process cartridge according to claim 5 , wherein in the filter fitting analysis of the STEM-EDS analysis an element ratio (atomic number concentration ratio) of the fluorine to the aluminum in the hydrotalcite particle is 0.03 to 0.70.

7. The process cartridge according to claim 1 , wherein the fluorine is present inside the hydrotalcite particle in line analysis of the STEM-EDS analysis.

8. The process cartridge according to claim 1 , wherein 100≤a/b≤4,000 when “a” is a content ratio of the monofunctional (meth)acrylic compound to the tri- or higher functional (meth)acrylic compound in the composition, and “b” is a content ratio of the hydrotalcite particle to the toner in the toner.

9. The process cartridge according to claim 1 , wherein the monofunctional (meth)acrylic compound includes a charge-transporting site.

10. The process cartridge according to claim 9 , wherein the charge-transporting site includes a triarylamine site.

11. The process cartridge according to claim 10 , wherein the monofunctional (meth)acrylic compound is represented by one of formulae (A1) or (A2)

where R 101 to R 119 independently represent a hydrogen atom, a methyl group or an ethyl group, “m” and “n” independently represent an integer of 0 to 5, R 201 to R 219 independently represent a hydrogen atom, a methyl group or an ethyl group, and “p” and “q” independently represent an integer of 0 to 5.

12. The process cartridge according to claim 1 , wherein the content ratio of the diphenylamine compound in the surface layer is 0.1 mass % or less with respect to the total mass of the surface layer.

13. The process cartridge according to claim 1 , wherein the surface layer contains a particle A, and particle A comprises a metal atom.

14. The process cartridge according to claim 13 , wherein the particle A is a metal oxide particle.

15. The process cartridge according to claim 14 , wherein the metal oxide particle is an alumina particle.

16. The process cartridge according to claim 13 , wherein a content ratio of particle A in the surface layer is 4 to 16 mass % with respect to a total mass of the surface layer.

17. An electrophotographic apparatus comprising a process cartridge configured to be removably mounted onto a main body of the electrophotographic apparatus, the process cartridge comprising:

an electrophotographic photosensitive member;

a toner; and

a developing member configured to supply the toner to the electrophotographic photosensitive member;

the electrophotographic photosensitive member having a surface layer that is a polymerized film of a composition containing (i) at least one kind of monofunctional (meth)acrylic compound selected from the group consisting of a monofunctional (meth)acrylic monomer and a monofunctional (meth)acrylic oligomer, and (ii) at least one kind of tri- or higher functional (meth)acrylic compound selected from the group consisting of a tri- or higher functional (meth)acrylic monomer and a tri- or higher functional (meth)acrylic oligomer;

the surface layer comprising a diphenylamine compound represented by formula (A3)

where R 301 to R 310 independently represent a hydrogen atom, a methyl group or an ethyl group, wherein

a content ratio of the diphenylamine compound in the surface layer is 0.001 to 1.0 mass % with respect to a total mass of the surface layer,

the toner contains a toner particle and a hydrotalcite particle as an external additive, and

the hydrotalcite particle contains fluorine in filter fitting analysis of STEM-EDS analysis.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2023
From: WATARIGUCHI, KANAME; NAKAZONO, CHIHARU; SHIMOZAWA, HIDEHARU; NISHIDA, TSUTOMU; OKUDA, ATSUSHI; KATSURA, TAIJI
To: CANON KABUSHIKI KAISHA
Reel/Frame 063236/0578 →
Priority Claims (1)
JP 2022-039604 · Mar 14, 2022 · national
Continuity (1)
Related Publication 20230333494A1 · Oct 19, 2023
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