IP Library Granted Patent US 11,378,532
Granted Patent B2
US 11,378,532 · App. 17/129,686 · Granted Jul 5, 2022

Inspection system and inspection method to qualify semiconductor structures

Inventors: Brett Lewis (Arlington, MA); Wilhelm Kuehn (Koenigsbronn, DE); Deying Xia (Belmont, MA); Shawn McVey (Newton, NH); Ulrich Mantz (Schelklingen, DE)
Assignees: Carl Zeiss SMT GmbH; Carl Zeiss Microscopy, LLC
G01N23/2258H01J37/26H01J49/142H01L21/67288
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Quick Facts
Patent No.
US 11,378,532
App. No.
17/129,686
Granted
Jul 5, 2022
Kind
B2
Abstract

An inspection system serves to qualify semiconductor structures. The inspection system has an ion beam source for space-resolved exposition of the structures to be qualified with an ion beam. The inspection system also includes a secondary ion detection device with a mass spectrometer. The mass spectrometer is configured to measure an ion mass to charge ratio in a given bandwidth.

Claims (49)

1. An inspection system, comprising:

an ion beam source configured to expose semiconductor structures with an ion beam in a spatially-resolved manner; and

a secondary ion detection device comprising a mass spectrometer configured to simultaneously measure an ion mass to charge ratio in a given bandwidth,

wherein the inspection system is configured to qualify the semiconductor structures.

2. The inspection system of claim 1 , wherein the mass spectrometer is configured to continuously measure the ion mass to charge ratios in the given bandwidth.

3. The inspection system of claim 1 , wherein the secondary ion detection device comprises a secondary ion detection unit.

4. The inspection system of claim 3 , wherein the secondary ion detection unit comprises a total ion counter.

5. The inspection system of claim 3 , wherein the secondary ion detection unit comprises an extended detector array for mass filtered signals.

6. The inspection system of claim 1 , wherein the ion beam source is configured to produce a noble gas ion beam.

7. The inspection system of claim 1 , wherein the ion beam source is configured to produce a neon ion beam.

8. The inspection system of claim 1 , wherein the secondary ion detection device comprises a secondary ion transfer unit movable between:

a first position in which the transfer unit is configured to transfer secondary ions emanating from a target volume of a probe structure to be qualified to the secondary ion detection unit; and

a second position which is a neutral position.

9. The inspection system of claim 1 , wherein:

the mass spectrometer is configured to continuously measure the ion mass to charge ratios in the given bandwidth; and

the secondary ion detection device comprises a secondary ion detection unit.

10. The inspection system of claim 1 , wherein:

the mass spectrometer is configured to continuously measure the ion mass to charge ratios in the given bandwidth; and

the ion beam source is configured to produce a noble gas ion beam.

11. The inspection system of claim 1 , wherein:

the mass spectrometer is configured to continuously measure the ion mass to charge ratios in the given bandwidth; and

the secondary ion detection device comprises a secondary ion transfer unit movable between:

a first position in which the transfer unit is configured to transfer secondary ions emanating from a target volume of a probe structure to be qualified to the secondary ion detection unit; and

a second position which is a neutral position.

12. The inspection system of claim 1 , wherein:

the secondary ion detection device comprises a secondary ion detection unit; and

the ion beam source is configured to produce a noble gas ion beam.

13. The inspection system of claim 1 , wherein:

the secondary ion detection device comprises a secondary ion detection unit; and

the mass spectrometer is configured to continuously measure the ion mass to charge ratios in the given bandwidth; and

the secondary ion detection device comprises a secondary ion transfer unit movable between:

a first position in which the transfer unit is configured to transfer secondary ions emanating from a target volume of a probe structure to be qualified to the secondary ion detection unit; and

a second position which is a neutral position.

14. A method, comprising:

using the inspection system of claim 1 to qualify semiconductor structures.

15. A method, comprising:

raw review of a semiconductor structure to identify qualification volume candidates; and

detailed review of the qualification volume candidates identified in the raw review,

wherein, for each qualification volume candidate, the detailed review comprises:

spatially-resolved ion beam sputtering;

detecting secondary ions; and

within an ion mass to charge ratio bandwidth, simultaneously using mass spectrometry to continuously analyze the detected secondary ions.

16. The inspection method of claim 15 , wherein, during the detailed review, a lateral space resolution is greater than 100 nm.

17. The inspection method of claim 15 , wherein, during the spatially-resolved ion beam sputtering, the ion beam has a focal diameter of less than 5 nm.

18. The inspection method of claim 15 , comprising performing the inspection during a semiconductor production.

19. The inspection method of claim 15 , further comprising using a secondary electron microscopy image to choose at least one of the qualification candidate volumes.

20. The inspection method of claim 15 , further comprising:

using the continuous mass spectrometry of the secondary ions to reveal a material distribution; and

using a secondary electron microscope to image the material distribution.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2022
From: KUEHN, WILHELM; MANTZ, ULRICH
To: CARL ZEISS SMT GMBH
Reel/Frame 059194/0477 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2022
From: LEWIS, BRETT; XIA, DEYING; MCVEY, SHAWN
To: CARL ZEISS MICROSCOPY, LLC
Reel/Frame 059194/0532 →
Priority Claims (1)
DE 102018212403.5 · Jul 25, 2018 · national
Continuity (3)
Continuation PCTEP2019064912 · Jun 7, 2019
Provisional Application 62689329 · Jun 25, 2018
Related Publication 20210109046A1 · Apr 15, 2021