IP Library Granted Patent US 11,251,744
Granted Patent B1
US 11,251,744 · App. 17/168,726 · Granted Feb 15, 2022

Photovoltaic shingles and methods of installing same

Inventors: Gabriela Bunea (San Jose, CA); Thierry Nguyen (San Francisco, CA); Michael David Kuiper (Newark, CA); Evan Michael Wray (Cotati, CA); Lewis Abra (San Francisco, CA); Peter Clemente (San Francisco, CA); Brian West (San Francisco, CA)
Assignee: GAF Energy LLC
H02S20/25E04D1/26E04D1/28E04D1/30E04D1/34H02S40/36E04D13/17E04D2001/308E04D2001/3423E04D2001/3435
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Quick Facts
Patent No.
US 11,251,744
App. No.
17/168,726
Granted
Feb 15, 2022
Kind
B1
Abstract

A system includes a plurality of photovoltaic shingles installed on a roof deck, each of the shingles having a first layer including a head lap portion, and a second layer including at least one solar cell. A first photovoltaic shingle overlays at least a part of the head lap portion of a second photovoltaic shingle. The system includes at least one wireway installed proximate to a first end of at least the first photovoltaic shingle.

Claims (25)

1. A system, comprising:

a roof deck;

at least three photovoltaic shingles installed on a slope of the roof deck,

wherein a first photovoltaic shingle of the at least three photovoltaic shingles is horizontally adjacent to a second photovoltaic shingle of the at least three photovoltaic shingles,

wherein a third photovoltaic shingle of the at least three photovoltaic shingles is vertically adjacent to the first photovoltaic shingle,

wherein each of the first photovoltaic shingle, the second photovoltaic shingle, and the third photovoltaic shingle includes:

a first end, a second end opposite the first end, a first edge extending from the first end to the second end, and a second edge opposite the first edge and extending from the first end to the second end,

wherein the first ends of the first and third photovoltaic shingles are substantially aligned with each other,

wherein the second ends of the first and third photovoltaic shingles are substantially aligned with each other,

a first layer including

a head lap portion, and

a step flap located at the first end, wherein the step flap includes a length extending from the first end to a location between the first end and the second end,

wherein the head lap portion extends from the first end to the second end and from the first edge to a location between the first edge and the second edge,

a second layer overlaying the first layer,

wherein the second layer includes at least one solar cell, and

wherein the first photovoltaic shingle overlays at least a part of the head lap portion of the third photovoltaic shingle, wherein the second photovoltaic shingle overlays at least a part of the step flap of the first photovoltaic shingle; and

at least one wireway installed proximate to the first end of at least the first photovoltaic shingle.

2. The system of claim 1 , wherein the at least one wireway is installed between the first end of the first photovoltaic shingle and the second end of the second photovoltaic shingle.

3. The system of claim 1 , wherein the at least one wireway includes a lid, and wherein the lid is removably attached to the at least one wireway.

4. The system of claim 3 , wherein the at least one wireway includes at least one slot and the lid includes at least one rail, and wherein the at least one slot removably receives the at least one rail.

5. The system of claim 3 , wherein the at least one wireway is moisture resistant.

6. The system of claim 1 , wherein the at least one wireway includes an inner surface having at least one support member extending outwardly therefrom.

7. The system of claim 1 , wherein the at least one wireway overlays a corresponding one of the step flaps.

8. The system of claim 1 , wherein the at least one wireway includes a height in a range of 1 mm to 20 mm.

9. The system of claim 1 , wherein the at least one wireway includes a single wireway installed proximate to the first end of each of the first and third photovoltaic shingles.

Assignments (1)
SECURITY INTEREST Recorded Sep 23, 2021
From: BMIC LLC; ELKCORP; ELK COMPOSITE BUILDING PRODUCTS, INC.; ELK PREMIUM BUILDING PRODUCTS, INC.; HBP ACQUISITION LLC; GAF ENERGY LLC; SIPLAST, INC.; SPECIALTY GRANULES INVESTMENTS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 057572/0607 →
Continuity (2)
Provisional Application 63074268 · Sep 3, 2020
Provisional Application 63034530 · Jun 4, 2020
Cited By (37)
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