IP Library Granted Patent US 11,862,783
Granted Patent B2
US 11,862,783 · App. 17/404,055 · Granted Jan 2, 2024

Metal fluoride passivation coatings prepared by atomic layer deposition for Li-ion batteries

Inventors: Anil U. Mane (Naperville, IL); Jeffrey W. Elam (Elmhurst, IL); Joong Sun Park (Woodridge, IL); Jason R. Croy (Bolingbrook, IL)
Assignee: UCHICAGO ARGONNE, LLC
H01M4/0421C23C16/30C23C16/45531C23C16/45555H01M4/131H01M4/1391H01M4/366H01M4/505H01M4/628H01M10/0525
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Quick Facts
Patent No.
US 11,862,783
App. No.
17/404,055
Granted
Jan 2, 2024
Kind
B2
Abstract

The fabrication of robust interfaces between transition metal oxides and non-aqueous electrolytes is one of the great challenges of lithium ion batteries. Atomic layer deposition (ALD) of aluminum tungsten fluoride (AlW x F y ) improves the electrochemical stability of LiCoO 2 . AlW x F y thin films were deposited by combining trimethylaluminum and tungsten hexafluoride. in-situ quartz crystal microbalance and transmission electron microscopy studies show that the films grow in a layer-by-layer fashion and are amorphous nature. Ultrathin AlW x F y coatings (<10 Å) on LiCoO 2 significantly enhance stability relative to bare LiCoO 2 when cycled to 4.4 V. The coated LiCoO2 exhibited superior rate capability (up to 400 mA/g) and discharge capacities at a current of 400 mA/g were 51% and 92% of the first cycle capacities for the bare and AlW x F y coated materials. These results open new possibilities for designing ultrathin and electrochemically robust coatings of metal fluorides via ALD to enhance the stability of Li-ion electrodes.

Claims (10)

1. A composition of matter comprising:

metallic W particles disposed in an AlF 3 matrix and excluding oxygen; and

tungsten carbide particles disposed in the AlF 3 matrix.

2. The composition of matter of claim 1 , wherein the composition has a chemical formula AlW x F y C z where x>0, y>0 and z>0.

3. The composition of matter of claim 1 , wherein the AlF 3 matrix is amorphous.

4. The composition of matter of claim 1 , wherein the composition has a resistivity of 3.5×10 −2 Ωcm.

5. The composition of matter of claim 1 , wherein the metallic W particles have a size of 1 nm.

6. The composition of matter of claim 1 , wherein the metallic W particles are uniformly disposed in the AlF 3 matrix.

7. The composition of matter of claim 1 , wherein the composition has a density of 6.5 g/cm 3 .

8. The composition of matter of claim 1 , wherein the AlF 3 matrix has a first density and the metallic W particles have a second density greater than the first density.

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 15, 2022
From: UCHICAGO ARGONNE, LLC
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059609/0759 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2021
From: MANE, ANIL U.; ELAM, JEFFREY W.; PARK, JOONG SUN; CROY, JASON R.
To: UCHICAGO ARGONNE, LLC
Reel/Frame 058108/0605 →
Continuity (4)
Division 16208381 · Dec 3, 2018
Division 14693719 · Apr 22, 2015
Provisional Application 62128944 · Mar 5, 2015
Related Publication 20220085348A1 · Mar 17, 2022