Granted Patent B2

US 12,389,566 · App. 17/523,403 · Granted Aug 12, 2025

Inventors: Alex David McManis (Austin, TX); James John Boyd (Austin, TX); David Nathan Senecal (Austin, TX)

Assignee: Green Revolution Cooling, Inc.

H05K7/20236H05K7/20272H05K7/20781

Abstract

Claims (22)

1. A system for controlling temperature measured in multiple immersion cooling racks, comprising:

a coolant distribution unit configured to adjust a temperature and pump a coolant fluid;

a coolant manifold unit housing a coolant manifold for redistributing the coolant fluid;

a supply line coupled to the coolant distribution unit and the coolant manifold, wherein the supply line is configured to convey the coolant fluid from the coolant distribution unit to the coolant manifold;

a return line coupled to the coolant distribution unit and the coolant manifold, wherein the return line is configured to convey the coolant fluid from the coolant manifold to the coolant distribution unit;

a first pair of immersion cooling racks interposed between the coolant distribution unit and the coolant manifold unit, wherein each immersion cooling rack of the first pair of immersion cooling racks is coupled to the coolant manifold through a first inlet duct for receiving the coolant fluid from the coolant manifold and a first outlet duct for returning the coolant fluid to the coolant manifold; and

a second pair of immersion cooling racks disposed on an opposite side of the coolant manifold unit relative to the first pair of immersion cooling racks such that the coolant manifold unit is interposed between the first pair of immersion cooling racks and the second pair of immersion cooling racks, wherein each immersion cooling rack of the second pair of immersion cooling racks is coupled to the coolant manifold through a second inlet duct for receiving the coolant fluid from the coolant manifold and a second outlet duct for returning the coolant fluid to the coolant manifold.

2. The system of claim 1 , wherein at least one of the first inlet duct or the first outlet duct in each immersion cooling rack is an adjustable valve configured to selectively restrict coolant fluid flow between the coolant manifold and the respective immersion cooling rack.

3. The system of claim 2 , wherein each of the first pair of immersion cooling racks includes a thermal switch that is triggered when a temperature of the coolant fluid drops below a threshold temperature, wherein the triggering of the thermal switch restricts fluid flow through the adjustable valve.

4. The system of claim 1 , wherein at least one of the first inlet duct or the first outlet duct in each immersion cooling rack is a one-way valve.

5. The system of claim 1 , further comprising a plurality of inlet ports located in each of the first pair of immersion cooling racks, wherein the plurality of inlet ports are adjustable to control an orientation of a flow of coolant fluid through each respective immersion cooling rack.

6. The system of claim 5 , wherein each of the plurality of inlet ports comprises an adjustable nozzle or jet to control the orientation of the flow of coolant fluid through each respective immersion cooling rack.

7. The system of claim 5 , wherein each of the plurality of inlet ports comprises an adjustable coolant fluid valve to control the flow pressure of coolant fluid passing through the respective inlet port, wherein flow pressure controlled by the adjustable coolant fluid valve may constructively or destructively interfere with coolant fluid flow through adjacent inlet ports to control the orientation of the flow of coolant fluid through each respective immersion cooling rack.

8. The system of claim 1 , wherein each of the first pair of immersion cooling racks comprises:

a component coolant tank configured to hold at least one electronic component at least partially submerged in a coolant fluid pumped into the component coolant tank;

a buffer coolant tank; and

a weir extending along an upper edge of a barrier separating the component coolant tank from the buffer coolant tank, wherein the weir is configured to allow excess coolant fluid from the component coolant tank to spill out of the component coolant tank, over the weir, and into the buffer coolant tank.

9. The system of claim 8 , wherein the coolant fluid is pumped into the component coolant tank from inlet ports along a bottom of a sidewall of the component coolant tank.

10. The system of claim 8 , further comprising:

a whirlpool shield mounted inside the buffer coolant tank above an outlet port for the coolant fluid to exit the buffer coolant tank, wherein a first end of the whirlpool shield is attached to a side wall of the buffer coolant tank and the whirlpool shield extends away from the first end toward a second end disposed further from the outlet port than the first end.

11. The system of claim 10 , wherein the whirlpool shield extends downward at an angle such that the second end of the whirlpool shield is vertically lower than the first end of the whirlpool shield.

12. The system of claim 1 , wherein at least one set of the first and second inlet ducts and the first and second outlet ducts are interposed between the first pair of immersion cooling racks and the second pair of immersion cooling racks.

Assignments (6)

Continuity (3)

References Cited (379)