IP Library › Granted Patent US 12,336,237
Granted Patent B2
US 12,336,237 · App. 17/644,140 · Granted Jun 17, 2025

Source/drain regions of semiconductor device and method of forming the same

Inventors: Wei-Min Liu (Hsinchu, TW); Li-Li Su (Chubei, TW); Chii-Horng Li (Zhubei, TW); Yee-Chia Yeo (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H10D62/118H10D30/6713H10D30/6735H10D30/6757H10D84/0128H10D84/013H10D84/038
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Quick Facts
Patent No.
US 12,336,237
App. No.
17/644,140
Granted
Jun 17, 2025
Kind
B2
Abstract

A device includes a first nanostructure over a semiconductor substrate; a second nanostructure over the first nanostructure; a gate structure surrounding the first nanostructure and the second nanostructure; a first epitaxial region in the semiconductor substrate adjacent the gate structure, wherein the first epitaxial region is a first doped semiconductor material; and a second epitaxial region over the first epitaxial region, wherein the second epitaxial region is adjacent the first nanostructure and the second nanostructure, wherein the second epitaxial region is a second doped semiconductor material that is different from the first doped semiconductor material. In an embodiment, the first doped semiconductor material has a smaller doping concentration than the second doped semiconductor material.

Claims (36)

1. A device comprising:

a first nanostructure over a semiconductor substrate;

a second nanostructure over the first nanostructure;

a gate structure surrounding the first nanostructure and the second nanostructure;

a first epitaxial region in the semiconductor substrate adjacent the gate structure, wherein the first epitaxial region is a first doped semiconductor material, wherein the first nanostructure overhangs a portion of the first epitaxial region; and

a second epitaxial region over the first epitaxial region, wherein the second epitaxial region is adjacent the first nanostructure and the second nanostructure, wherein the second epitaxial region is a second doped semiconductor material that is different from the first doped semiconductor material.

2. The device of claim 1 , wherein the first doped semiconductor material has a smaller doping concentration than the second doped semiconductor material.

3. The device of claim 1 , wherein a top surface of the first epitaxial region extends above a top surface of the semiconductor substrate.

4. The device of claim 1 , wherein the first doped semiconductor material and the second doped semiconductor material are oppositely doped.

5. The device of claim 1 , wherein the second doped semiconductor material is doped with p-type impurities.

6. The device of claim 1 , wherein the first doped semiconductor material is silicon germanium having a first atomic fraction of germanium, and wherein the second doped semiconductor material is silicon germanium having a second atomic fraction of germanium that is greater than the first atomic fraction of germanium.

7. The device of claim 6 , wherein the first atomic fraction of germanium is less than 0.2.

8. The device of claim 1 further comprising sidewall epitaxial regions on sidewalls of the first nanostructure and the second nanostructure, wherein the sidewall epitaxial regions comprise the first doped semiconductor material.

9. A device comprising:

a semiconductor fin protruding from a substrate, the semiconductor fin comprising a first recess;

a first nanostructure over the semiconductor fin;

a gate structure surrounding the first nanostructure; and

a first source/drain region adjacent the first nanostructure, wherein the first source/drain region comprises:

a first epitaxial region in the first recess, wherein the first epitaxial region has a first doping concentration, wherein the first epitaxial region fills the first recess; and

a second epitaxial region on the first epitaxial region, wherein the second epitaxial region has a second doping concentration that is greater than the first doping concentration.

10. The device of claim 9 , wherein the first doping concentration is in the range of 1×10 17 atoms/cm 3 to 1×10 20 atoms/cm 3 .

11. The device of claim 9 , wherein a top surface of the first epitaxial region is at least 3 nm below a bottom surface of the first nanostructure.

12. The device of claim 9 , wherein the first epitaxial region comprises n-type dopants and the second epitaxial region comprises p-type dopants.

13. The device of claim 9 , wherein the first epitaxial region has a gradient doping profile.

14. The device of claim 9 , wherein the second epitaxial region physically contacts the first nanostructure.

15. The device of claim 9 , wherein the first nanostructure protrudes into the second epitaxial region.

16. A device comprising:

a set of nanostructures on a substrate, wherein each nanostructure of the set of nanostructures comprises a channel region;

a first epitaxial region in the substrate adjacent the set of nanostructures, wherein the first epitaxial region has a first composition;

second epitaxial regions on respective sidewalls of respective nanostructures, wherein the second epitaxial regions have the first composition;

a third epitaxial region on the first epitaxial region and on the second epitaxial regions, wherein the third epitaxial region has a second composition that is different than the first composition, wherein the first composition and the second composition are oppositely doped; and

a gate structure on the set of nanostructures, wherein the gate structure surrounds the channel region of each nanostructure of the set of nanostructures.

17. The device of claim 16 , wherein the first composition has a smaller doping concentration than the second composition.

18. The device of claim 16 , wherein the first composition comprises n-type dopants and the second composition comprises p-type dopants.

19. The device of claim 16 , wherein the second epitaxial regions have facets.

20. The device of claim 16 , wherein the first composition and the second composition comprise silicon germanium.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2022
From: LIU, WEI-MIN; SU, LI-LI; LI, CHII-HORNG; YEO, YEE-CHIA
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 061532/0605 →
Continuity (2)
Provisional Application 63184515 · May 5, 2021
Related Publication 20220359653A1 · Nov 10, 2022
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