IP Library Granted Patent US 12,231,003
Granted Patent B2
US 12,231,003 · App. 17/701,047 · Granted Feb 18, 2025

Magnetic circuit with more than one magnet type

Inventor: Bruno P. Lequesne (Menomonee Falls, WI)
Assignee: Niron Magnetics, Inc.
H02K1/2766H02K1/02
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Quick Facts
Patent No.
US 12,231,003
App. No.
17/701,047
Granted
Feb 18, 2025
Kind
B2
Abstract

This disclosure provides systems, methods, and apparatus, including: a first magnet with a first remanence value and a first coercivity value, the first magnet having a first cross-sectional area substantially normal to a direction of magnetization of the first magnet; and a second magnet positioned in series with the first magnet, the second magnet with a second remanence value and a second coercivity value that is less than the first coercivity value, the second magnet having a second cross-sectional area substantially normal to a direction of magnetization of the second magnet. A ratio of the first cross-sectional area to the second cross-sectional area is equal to or greater than a ratio of the second remanence value to the first remanence value.

Claims (29)

1. An apparatus, comprising:

a first magnet with a first remanence value and a first coercivity value, the first magnet having a first cross-sectional area substantially normal to a direction of magnetization of the first magnet;

a second magnet positioned in series with the first magnet, the second magnet with a second remanence value and a second coercivity value that is less than the first coercivity value, the second magnet having a second cross-sectional area substantially normal to a direction of magnetization of the second magnet; and

an electric machine including a stator and a rotor separated from the stator by a gap between the stator and the rotor;

wherein the first magnet and the second magnet are positioned in series in only one of the stator or the rotor, and the first magnet is positioned closer to the gap than is the second magnet;

wherein a ratio of the first cross-sectional area to the second cross-sectional area is equal to or greater than a ratio of the second remanence value to the first remanence value.

2. The apparatus of claim 1 , wherein the second magnet is positioned in a path of the direction of magnetization of the first magnet.

3. The apparatus of claim 1 , wherein the second remanence value is greater than the first remanence value.

4. The apparatus of claim 1 , wherein an operating point of the second magnet on a second BH curve associated with the second magnet is located further away from a demagnetization point on the second BH curve than is an operating point of the first magnet on a first BH curve associated with the first magnet.

5. The apparatus of claim 1 , wherein the first magnet has a shape that has non-constant cross-sectional areas normal to the direction of magnetization of the first magnet, wherein the first cross-sectional area is equal to a smallest of the non-constant cross-sectional areas.

6. The apparatus of claim 1 , wherein the second magnet has a shape that has non-constant cross-sectional areas normal to the direction of magnetization of the second magnet, wherein the second cross-sectional area is equal to a largest of the non-constant cross-sectional areas.

7. The apparatus of claim 1 , wherein the first magnet has a first curved shape defined by a first curved surface and a second curved surface separated by a thickness of the first magnet, wherein the direction of magnetization of the first magnet is parallel to one radius of the first curved shape, and wherein the first cross-sectional area includes an area of a first plane normal to the direction of magnetization of the first magnet.

8. The apparatus of claim 7 , wherein the first plane normal to the direction of magnetization of the first magnet has a smallest area from among a set of planes that are normal to the direction of magnetization of the first magnet.

9. The apparatus of claim 1 , wherein the first magnet has a first curved shape defined by a first curved surface and a second curved surface separated by a thickness of the first magnet, wherein the direction of magnetization of the first magnet has multiple directions that extend along the radii of the first curved shape, and wherein the first cross-sectional area includes an area of a curved surface that is normal to the multiple directions.

10. The apparatus of claim 9 , wherein the curved surface normal to the multiple directions is a curved surface with a smallest area from among a set of curved surfaces that are normal to the multiple directions.

11. The apparatus of claim 1 , wherein the second magnet has a second curved shape defined by a third curved surface and a fourth curved surface separated by a thickness of the second magnet, wherein the direction of magnetization of the second magnet is parallel to one radius of the second curved shape, and wherein the second cross-sectional area includes an area of a second plane normal to the direction of magnetization of the second magnet.

12. The apparatus of claim 11 , wherein the second plane normal to the direction of magnetization of the second magnet has a largest area from among a set of planes that are normal to the direction of magnetization of the second magnet.

13. The apparatus of claim 1 , wherein the second magnet has a second curved shape defined by a third curved surface and a fourth curved surface separated by a thickness of the second magnet, wherein the direction of magnetization of the second magnet has multiple directions that extend along the radii of the second curved shape, and wherein the second cross-sectional area includes an area of a curved surface that is normal to the multiple directions.

14. The apparatus of claim 13 , wherein the curved surface normal to the multiple directions is a curved surface with a largest area from among a set of curved surfaces that are normal to the multiple directions.

15. The apparatus of claim 1 , wherein the first magnet and the second magnet are separated by a spacer.

16. The apparatus of claim 15 , wherein the spacer includes ferromagnetic material.

17. The apparatus of claim 15 , wherein the spacer has a cross-sectional area that is at least as large as the greater of the first cross-sectional area and the second cross-sectional area.

18. The apparatus of claim 15 , wherein a thickness of the spacer is less than or equal to 3 mm.

19. The apparatus of claim 1 , wherein the electric machine comprises of a plurality of poles, wherein at least one pole of the plurality of poles includes the first magnet and the second magnet.

20. The apparatus of claim 1 , wherein the first magnet is of neodymium-iron-boron type.

21. The apparatus of claim 1 , wherein the first magnet is of samarium-cobalt type.

22. The apparatus of claim 1 , wherein the second magnet includes at least one of iron nitride type.

23. The apparatus of claim 1 , wherein the direction of magnetization of the first magnet and the direction of magnetization of the second magnet are both along a longitudinal axis extending through the first magnet and the second magnet, and the first cross-sectional area is greater than the second cross-sectional area.

24. The apparatus of claim 1 , wherein the first cross-sectional area and the second cross-sectional area are both measured substantially parallel to the gap.

Assignments (2)
SECURITY INTEREST Recorded Nov 17, 2025
From: NIRON MAGNETICS, INC.
To: SHAKOPEE MDEWAKANTON SIOUX COMMUNITY
Reel/Frame 072920/0156 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2022
From: LEQUESNE, BRUNO P.
To: NIRON MAGNETICS, INC.
Reel/Frame 060275/0578 →
Continuity (1)
Related Publication 20230307970A1 · Sep 28, 2023
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