IP Library › Granted Patent US 11,964,382
Granted Patent B2
US 11,964,382 · App. 17/729,037 · Granted Apr 23, 2024

Inspection robots with swappable drive modules

Inventors: Dillon R. Jourde (Pittsburgh, PA); Mark Cho (Pittsburgh, PA); Katherine Virginia Denner (Pittsburgh, PA); Samuel Theodore Westenberg (Pittsburgh, PA)
Assignee: Gecko Robotics, Inc.
B25J13/087B25J5/007B25J9/0009B25J9/1617B25J9/163B25J9/1653B25J9/1664B25J9/1674B25J9/1694B25J13/006B25J19/021B25J19/027B60B19/006B60B19/12B60K1/02B62D53/02B62D57/024G01N29/04G01N29/226G01N29/265G06F1/206H05K1/18B60B2360/102B60B2360/104B60B2360/109B60B2900/931G01N2291/0289G01N2291/2698G06F2200/201H05K2201/10151
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Quick Facts
Patent No.
US 11,964,382
App. No.
17/729,037
Granted
Apr 23, 2024
Kind
B2
Abstract

Inspection robots with swappable drive modules are described. An example inspect robot may include a first removeable interface plate on the side of a robot chassis. The first removable interface plate may couple a first drive module to an electronic board, within the chassis, where the electronic board includes a drive module interface circuit communicatively coupled to the first drive module. The example inspect robot may also include a second removeable interface plate on a side of a robot chassis. The second removable interface plate may couple a second drive module to an electronic board, within the chassis, where the electronic board includes a drive module interface circuit communicatively coupled to the second drive module.

Claims (37)

1. An inspection robot, comprising:

a housing, comprising:

a first removeable interface plate positioned on a first side of the housing, the first removeable interface plate communicatively coupled to a first drive module on a first side of the first removeable interface plate, and communicatively coupled to a first electronic board on a second side of the first removeable interface plate, wherein the first electronic board comprises a drive module interface circuit communicatively coupled to the first drive module, and wherein the first electronic board is positioned within the housing;

a second removeable interface plate positioned on a second side of the housing, the second removeable interface plate communicatively coupled to a second drive module on a first side of the second removeable interface plate, and communicatively coupled to the first electronic board on a second side of the second removeable interface plate, wherein the drive module interface circuit is further communicatively coupled to the second drive module;

the first drive module coupled to the first removeable interface plate; and

the second drive module coupled to the second removeable interface plate.

2. The inspection robot of claim 1 , wherein the first drive module and the second drive module each comprise a same component description.

3. The inspection robot of claim 2 , wherein the first drive module and the second drive module each comprise a pair of payload mounts, with a first mount of the pair of payload mounts in a forward position and a second one of the payload mounts in a rearward position.

4. The inspection robot of claim 1 , wherein the housing further comprises a third removeable interface plate positioned on the housing, the third removeable interface plate having a coupling interface for an electronic component on a first side of the third removeable interface plate, and coupled to a second electronic board on a second side of the third removeable interface plate, wherein the second electronic board is positioned within the housing.

5. The inspection robot of claim 4 , wherein the third removeable interface plate is positioned on a third side of the housing.

6. The inspection robot of claim 5 , wherein the electronic component comprises a payload having at least one sensor, and wherein the second electronic board comprises an electrical processing configuration compatible with the payload.

7. The inspection robot of claim 4 , wherein the third removeable interface plate is positioned on one of the first side of the housing or the second side of the housing.

8. The inspection robot of claim 1 , further comprising:

wherein the first electronic board comprises:

a drive module configuration circuit structured to determine a drive module coupling configuration; and

a drive execution circuit structured to determine drive module commands in response to the drive module coupling configuration and an inspection position command,

wherein the drive module interface circuit is structured to provide drive commands to the first drive module and the second drive module in response to the drive module commands.

9. The inspection robot of claim 8 , wherein the drive module coupling configuration comprises at least one value selected from the values consisting of:

a drive module identification value;

a drive module coupling position value; and

a drive module electrical description.

10. The inspection robot of claim 1 , further comprising:

a third drive module coupled to the first removeable interface plate; and

a fourth drive module coupled to the second removeable interface plate.

11. The inspection robot of claim 1 , further comprising:

a third removeable interface plate positioned on a third side of the housing, the third removeable interface plate communicatively coupled to a third drive module on a first side of the third removeable interface plate, and communicatively coupled to the first electronic board on a second side, of the third removeable interface plate, wherein the drive module interface circuit is further communicatively coupled to the third drive module;

a fourth removeable interface plate positioned on a fourth side of the housing, the fourth removeable interface plate communicatively coupled to a fourth drive module on a first side of the fourth removeable interface plate, and communicatively coupled to the first electronic board on a second side of the fourth removeable interface plate, wherein the drive module interface circuit is further communicatively coupled to the fourth drive module;

the third drive module coupled to the third removeable interface plate; and

the fourth drive module coupled to the fourth removeable interface plate.

12. The inspection robot of claim 11 , wherein the first side and the third side are the same side.

13. The inspection robot of claim 12 , wherein the second and the fourth side are the same side.

14. The inspection robot of claim 11 , wherein the first removeable interface plate and the third removeable interface plate are the same plate.

15. The inspection robot of claim 14 , wherein the second removeable interface plate and the fourth removeable interface plate are the same interface plate.

16. The inspection robot of claim 1 , wherein the first and second drive modules are connected such that they rotate relative to each other around a first axis.

17. The inspection robot of claim 16 , wherein the first axis is approximately perpendicular to an inspection surface.

18. The inspection robot of claim 17 , wherein the first and second drive modules are independently rotatable around a second axis.

19. The inspection robot of claim 18 , wherein the second axis is approximately perpendicular to a direction of travel and the first axis.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ADD MISSING INVENTOR PREVIOUSLY RECORDED AT REEL: 061395 FRAME: 0855. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 5, 2023
From: JOURDE, DILLON R.; CHO, MARK; DENNER, KATHERINE VIRGINIA; WESTENBERG, SAMUEL THEODORE
To: GECKO ROBOTICS, INC.
Reel/Frame 063259/0261 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2022
From: BRYNER, EDWARD A.
To: GECKO ROBOTICS, INC.
Reel/Frame 061395/0855 →
Continuity (4)
Continuation 17716249 · Apr 8, 2022
Provisional Application 63255880 · Oct 14, 2021
Provisional Application 63177141 · Apr 20, 2021
Related Publication 20230044908A1 · Feb 9, 2023
Cited By (16)
US 12,200,868 US 12,228,550 US 12,284,761 US 12,302,499 US 12,313,599 US 12,358,141 US 12,365,199 US 12,366,557 US 12,420,585 US 12,420,586 US 12,491,732 US 12,504,403 US 12,566,158 US 12,569,979 US 12,591,239 US 12,643,232