IP Library Granted Patent US 12,176,399
Granted Patent B2
US 12,176,399 · App. 17/812,814 · Granted Dec 24, 2024

Method of manufacturing a silicon carbide epitaxial substrate

Inventors: Tsutomu Hori (Osaka, JP); Takaya Miyase (Osaka, JP)
Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
H01L29/1608H01L29/045H01L29/32
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Quick Facts
Patent No.
US 12,176,399
App. No.
17/812,814
Granted
Dec 24, 2024
Kind
B2
Abstract

A method of manufacturing a silicon carbide epitaxial substrate includes: preparing a silicon carbide single-crystal substrate having a polytype of 4H and having a principal surface inclined at an angle θ from a {0001} plane in a <11-20> direction; growing a silicon carbide epitaxial layer on the principal surface having a basal plane dislocation, the basal plane dislocation having a portion extending in a <1-100> direction and a portion extending in a <11-20> direction; and irradiating the silicon carbide epitaxial layer with an ultraviolet light having a predetermined power and a predetermined wavelength for a predetermined period of time to stabilize the basal plane dislocation. After the irradiating, the basal plane dislocation does not move even when the basal plane dislocation is irradiated with an ultraviolet light having a power of 270 mW and a wavelength of 313 nm for 10 seconds.

Claims (9)

1. A method of manufacturing a silicon carbide epitaxial substrate, the method comprising:

preparing a silicon carbide single-crystal substrate having a polytype of 4H and having a principal surface inclined at an angle θ from a {0001} plane in a <11-20> direction;

growing a silicon carbide epitaxial layer on the principal surface having a basal plane dislocation, the basal plane dislocation having a portion extending in a <1-100> direction and a portion extending in a <11-20> direction; and

irradiating the silicon carbide epitaxial layer with an ultraviolet light having a predetermined power and a predetermined wavelength for a predetermined period of time to stabilize the basal plane dislocation;

wherein after the irradiating, the basal plane dislocation does not move even when the basal plane dislocation is irradiated with an ultraviolet light having a power of 270 mW and a wavelength of 313 nm for 10 seconds.

2. The method according to claim 1 , wherein the predetermined power is 270 mW or more, the predetermined wavelength is 313 nm or less, and the predetermined period of time is 10 seconds or more.

3. The method according to claim 1 , wherein the predetermined power is 270 mW, the predetermined wavelength is 313 nm, and the predetermined period of time is 10 seconds.

4. The method according to claim 1 , wherein a diameter of the silicon carbide single-crystal substrate is greater than or equal to 150 mm.

5. The method according to claim 1 , wherein the angle θ is greater than 0° and less than or equal to 6°.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Jul 1, 2026
From: SUMITOMO ELECTRIC INDUSTRIES, LTD.
To: MITSUMI ELECTRIC CO., LTD.
Reel/Frame 075871/0320 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2022
From: HORI, TSUTOMU; MIYASE, TAKAYA
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.
Reel/Frame 060521/0172 →
Priority Claims (1)
JP 2017-161249 · Aug 24, 2017 · national
Continuity (2)
Division 16636750
Related Publication 20220367643A1 · Nov 17, 2022