Modular particle counter with docking station
Modular docking station and methods for sampling and monitoring gas and other fluids, where a sampling device is able to be removably attached to the docking station, thereby allowing the sampling device to be replaced without having to remove or disconnect the docking station from the rest of the sampling system. This allows the docking station to remain connected to the rest of the system with minimal or no interruption and reduces maintenance costs and time when replacing the sampling device.
1. A docking station comprising:
a) a base able to be removably attached to a body of one or more sampling devices;
b) a secondary device connected to the base and able to sample gas from a target environment external to the docking station, wherein the one or more sampling devices and the secondary device are part of a gas sampling system able to transport the gas from the target environment external to the docking station, and wherein the one or more sampling devices are able to analyze or monitor the transported gas;
c) a power supply having a power input able to be connected to a power source and having a power output, wherein the power output is able to provide power to operate the one or more sampling devices;
d) at least one fluid connector able to be attached to a fluid system, wherein the fluid system is able to provide a positively or negatively pressurized fluid flow comprising the transported gas from the secondary device to or through the one or more sampling devices; and
e) at least one data communications connector able to be connected to an external controller or a central processing unit (CPU), wherein the at least one data communications connector is able to transmit and receive electronic data to and from the external controller or CPU.
2. The modular docking station of claim 1 further comprising a detector or sensor able to detect or sense a one or more specific components, microorganisms, airborne molecular contaminants, or particles in the fluid flow.
3. The modular docking station of claim 1 , wherein the at least one data communications connector comprises an analog input/output connection, a digital input/output connection, an ethernet switch connection, a wireless communication connection, or any combination thereof.
4. The modular docking station of claim 1 further comprising a computer processor, flash memory, computer memory, or data storage device.
5. The modular docking station of claim 4 , wherein the computer processor, flash memory, or computer memory contains an internet protocol address and/or location setting of the one or more sampling devices.
6. The modular docking station of claim 4 , wherein the computer processor, flash memory, or computer memory contains one or more operational settings for operating the one or more sampling devices, wherein the one or more sampling devices are removable and the one or more operational settings comprise location settings and calibration settings for one or more replacement sampling devices.
7. The modular docking station of claim 6 , wherein the docking station comprises or is attached to an interface display system that is able to display an operational status of the one or more sampling devices and allow a user to select settings and control operation of the one or more sampling devices.
8. The modular docking station of claim 1 , wherein the one or more sampling devices are able to perform continuous sampling from the external environment.
9. The modular docking station of claim 1 , wherein the at least one fluid connector is a vacuum connecter and the fluid system comprises a vacuum source.
10. The modular docking station of claim 1 , wherein the one or more sampling devices is a particle counter, condensation particle counter, gas or other fluid analyzer, particle analyzer, particle sampler, gas, air or liquid sampling manifold, molecular sampler, microorganism collection plate, microorganism collection impinger, real-time microbial detector, environmental or gas sensor, and combinations thereof.
11. The modular docking station of claim 1 , wherein the power supply is a wireless power supply able to wirelessly provide power to one or more sampling devices.
12. A fluid sampling system comprising:
a) one or more sampling devices and a secondary device, wherein the secondary device is able to sample a target fluid from an external environment, wherein the one or more sampling devices and the secondary device are part of a sampling system able to transport the sampled target fluid from the external environment to the one or more sampling devices, and wherein the one or more sampling devices are able to analyze or monitor the transported target fluid; and
b) a modular docking station connected to the secondary device and removably attached to the one or more sampling devices, wherein the docking station comprises:
i) a power supply having a power input connected to a power source and having a power output, wherein the power output is removably connected to the one or more sampling devices and provides power to operate the one or more sampling devices;
ii) at least one fluid connector able to be attached to a fluid system, wherein the at least one fluid connector is removably connected to the one or more sampling devices and wherein the fluid system provides a positively or negatively pressurized fluid flow comprising the sampled target fluid from the secondary device to or through the one or more sampling devices; and
iii) at least one data communications connector connected to an external controller or a central processing unit (CPU), wherein the at least one data communications connector transmits and receives electronic data to and from the external controller or CPU.
13. The fluid sampling system of claim 12 , wherein the target fluid is sampled from a cleanroom, clean zone, or a clean environment.
14. The fluid sampling system of claim 12 , wherein the target fluid is sampled from a pressurized gas.
15. The fluid sampling system of claim 12 , wherein the one or more sampling devices is a particle counter, condensation particle counter, gas or other fluid analyzer, particle analyzer, particle sampler, gas, air or liquid sampling manifold, molecular sampler, microorganism collection plate, microorganism collection impinger, real-time microbial detector, environmental or gas sensor, and combinations thereof.
16. The fluid sampling system of claim 12 , wherein the one or more sampling devices are able to perform continuous batch sampling, discrete sampling, or both.
17. The fluid sampling system of claim 16 , wherein the docking station comprises or is attached to an interface display system that is able to display an operational status of the one or more sampling devices and allow a user to select settings and control operation of the one or more sampling devices, wherein the one or more sampling devices are removable and the selected settings comprise location settings and calibration settings for one or more replacement sampling devices.
18. The fluid sampling system of claim 12 , wherein the power supply is a wireless power supply able to wirelessly provide power to the one or more sampling devices.
19. A method for operating a fluid sampling system comprising the steps of:
a) providing a first sampling device, a secondary device able to sample transport a target fluid comprising a gas from an external environment to the first sampling device, and a modular docking station connected to the secondary device and removably attached to the first sampling device, wherein the docking station comprises:
i) a power supply having a power input connected to a power source and having a power output, wherein the power output is removably connected to the first sampling device and provides power to operate the sampling device;
ii) at least one fluid connector able to be attached to a fluid system, wherein the fluid system is able to provide a positively or negatively pressurized fluid flow and transport the target fluid from the secondary device to or through the first sampling device, wherein the at least one fluid connector is removably connected to the first sampling device; and
iii) at least one data communications connector connected to an external controller or a central processing unit (CPU), wherein the at least one data communications connector transmits and receives electronic data to and from the external controller or CPU;
b) sampling and analyzing or monitoring the target fluid from the secondary device using the first sampling device, wherein the target fluid comprises the gas from the external environment;
c) detaching the first sampling device from the docking station, power outlet and fluid connecter, and connecting a second sampling device to the docking station, power outlet and fluid connecter; and
d) sampling and analyzing or monitoring target fluid from the secondary device using the second sampling device, wherein the target fluid analyzed or monitored by the second sampling device comprises additional gas from the external environment.
20. The method of claim 19 further comprising detaching the second sampling device from the docking station, power outlet and at least one fluid connecter, and connecting a third sampling device to the docking station, power outlet and at least one fluid connecter; and sampling and analyzing or monitoring the target fluid from the secondary device using the third sampling device, wherein the target fluid analyzed or monitored the by the third sampling device comprises additional gas from the external environment, wherein target fluid from the external environment is continuously sampled by the first, second, and/or third sampling devices with minimal or no interruption.
21. The method of claim 19 further comprising generating data from the sampled fluid, operation of the sampling devices, or combinations thereof, and transmitting the generated data from the docking station to the external controller or CPU.
22. The method of claim 19 , wherein the docking station further comprises a computer processor, flash memory, or computer memory containing an internet protocol address, location setting of the sampling device, one or more operational settings for operating the sampling devices, and combinations thereof.
23. The method of claim 19 , wherein the sampling devices are particle counters, condensation particle counters, gas or other fluid analyzers, particle analyzers, particle samplers, gas, air or liquid sampling manifolds, molecular samplers, microorganism collection plates, microorganism collection impinger, real-time microbial detector, environmental or gas sensors, and combinations thereof.
24. The method of claim 19 , wherein the docking station remains in substantially the same location during the sampling steps and detaching step.
25. The method of claim 19 , wherein the docking station is positioned in a cleanroom, clean zone, or clean environment.
26. The method of claim 19 , wherein the power supply is a wireless power supply able to wirelessly provide power to the sampling devices.
27. The modular docking station of claim 5 , wherein the one or more sampling devices comprises a sampling manifold able to intake gas from multiple different locations external to the docking station and transport the gas to a detector or sensor, and wherein the computer processor, flash memory, or computer memory contains an internet protocol address and/or location setting for each sample location.
28. The modular docking station of claim 17 , wherein the one or more sampling devices comprises a sampling manifold able to intake gas from multiple different locations external to the docking station and transport the gas to a detector or sensor.
29. The method of claim 22 , wherein the one or more operational settings comprise calibration settings for one or more replacement sampling devices, and connecting a replacement sampling device to the docking station comprises operating the replacement device using the location setting and one or more operational settings.