IP Library Granted Patent US 12,439,672
Granted Patent B2
US 12,439,672 · App. 17/932,919 · Granted Oct 7, 2025

Semiconductor backside contact structure with increased contact area

Inventors: Ruilong Xie (Niskayuna, NY); Kangguo Cheng (Schenectady, NY); Julien Frougier (Albany, NY); Chanro Park (Clifton Park, NY); Min Gyu Sung (Latham, NY)
Assignee: International Business Machines Corporation
H10D64/256H01L23/5286H10D62/121H10D62/151H10D64/01H10D84/85
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Quick Facts
Patent No.
US 12,439,672
App. No.
17/932,919
Granted
Oct 7, 2025
Kind
B2
Abstract

A semiconductor structure having a backside contact structure with increased contact area includes a plurality of source/drain regions within a field effect transistor, each of the plurality of source/drain regions includes a top portion having an inverted V-shaped area. A backside power rail is electrically connected to at least one source/drain region through a backside metal contact. The backside metal contact wraps around a top portion of the at least one source/drain region. A tip of the top portion of the plurality of source/drain regions points towards the backside power rail with the top portion of the at least one source/drain region being in electric contact with the backside metal contact. A first epitaxial layer is in contact with a top portion of at least another source/drain region adjacent to the at least one source/drain region for electrically isolating the at least another source/drain region from the backside power rail.

Claims (38)

1. A semiconductor structure, comprising:

a plurality of source/drain regions within a field effect transistor, each of the plurality of source/drain regions including a top portion having a non-curved inverted V-shaped area;

a backside power rail electrically connected to at least one source/drain region through a backside metal contact, the backside metal contact wrapping around a top portion of the at least one source/drain region, a tip of the top portion of the plurality of source/drain regions pointing towards the backside power rail, the top portion of the at least one source/drain region being in electric contact with the backside metal contact; and

a first epitaxial layer being in contact with a top portion of at least another source/drain region adjacent to the at least one source/drain region for electrically isolating the at least another source/drain region from the backside power rail.

2. The semiconductor structure of claim 1 , further comprising:

a front-end-of-line level including the field effect transistor, the front-end-of-line level electrically connected to a back-end-of-line interconnect level located on a first side of the front-end-of-line level;

a plurality of shallow trench isolation regions located between adjacent field effect transistors;

a backside interlayer dielectric surrounding the backside power rail and located on a second side of the front-end-of-line level opposing the first side of the front-end-of-line level; and

a metal contact within an interlevel dielectric layer and in electric contact with a bottom portion of the at least another source/drain region.

3. The semiconductor structure of claim 2 , further comprising:

a carrier wafer in contact with a surface of the back-end-of-line interconnect level opposing the plurality of source/drain regions and the metal contact.

4. The semiconductor structure of claim 1 , wherein the non-curved inverted V-shaped area comprises two opposite sides of each of the plurality of source/drain regions converging to a point in a direction towards a backside of a wafer.

5. The semiconductor structure of claim 4 , wherein a critical dimension of each of the plurality of source/drain regions gradually increases from the top portion of each of the plurality of source/drain regions towards a bottom portion of each of the plurality of source/drain regions opposing the backside of the wafer and being in contact with a channel region of the field effect transistor.

6. The semiconductor structure of claim 1 , wherein the first epitaxial layer being in contact with the top portion of the at least another source/drain region adjacent to the at least one source/drain region comprises a first surface in contact with the backside power rail and a second surface in contact with the top portion of the at least another source/drain region, the second surface being shaped as an inverted V for providing the non-curved inverted V-shaped area to the top portion of the plurality of source/drain regions.

7. The semiconductor structure of claim 1 , wherein the first epitaxial layer comprises an epitaxially grown layer of silicon-germanium.

8. The semiconductor structure of claim 1 , further comprising:

a power delivery network above and in electric contact the backside power rail.

9. The semiconductor structure of claim 1 , wherein the field effect transistor includes at least one of a P-field effect transistor and an N-field effect transistor.

10. The semiconductor structure of claim 1 , wherein the field effect transistor includes a nanosheet field effect transistor.

11. A method of forming a semiconductor structure, comprising:

forming a field effect transistor including a plurality of source/drain regions, each of the plurality of source/drain regions including a top portion having a non-curved inverted V-shaped area;

forming a backside power rail electrically connected to at least one source/drain region through a backside metal contact, the backside metal contact wrapping around a top portion of the at least one source/drain region, a tip of the top portion of the plurality of source/drain regions pointing towards the backside power rail, a top portion of the at least one source/drain region being in electric contact with the backside metal contact; and

forming a first epitaxial layer in contact with a top portion of at least another source/drain region adjacent to the at least one source/drain region for electrically isolating the at least another source/drain region from the backside power rail.

12. The method of claim 11 , further comprising:

forming a front-end-of-line level including the field effect transistor, the front-end-of-line level being electrically connected to a back-end-of-line interconnect level located on a first side of the front-end-of-line level;

forming a plurality of shallow trench isolation regions between adjacent field effect transistors;

forming a backside interlayer dielectric surrounding the backside power rail and on a second side of the front-end-of-line level opposing the first side of the front-end-of-line level; and

forming a metal contact within an interlevel dielectric layer and in electric contact with a bottom portion of the at least another source/drain region.

13. The method of claim 12 , further comprising:

forming a carrier wafer in contact with a surface of the back-end-of-line interconnect level opposing the plurality of source/drain regions and the metal contact.

14. The method of claim 11 , wherein the non-curved inverted V-shaped area comprises two opposite sides of each of the plurality of source/drain regions converging to a point in a direction towards a backside of a wafer.

15. The method of claim 14 , wherein a critical dimension of each of the plurality of source/drain regions gradually increases from the top portion of each of the plurality of source/drain regions towards a bottom portion of each of the plurality of source/drain regions opposing the backside of the wafer and being in contact with a channel region of the field effect transistor.

16. The method of claim 11 , wherein the first epitaxial layer being in contact with the top portion of the at least another source/drain region adjacent to the at least one source/drain region comprises a first surface in contact with the backside power rail and a second surface in contact with the top portion of the at least another source/drain region, the second surface being shaped as an inverted V for providing the non-curved inverted V-shaped area to the top portion of the plurality of source/drain regions.

17. The method of claim 11 , wherein the first epitaxial layer comprises an epitaxially grown layer of silicon-germanium.

18. The method of claim 11 , further comprising:

forming a power delivery network above and in electric contact with the backside power rail.

19. The method of claim 11 , wherein the field effect transistor includes at least one of a P-field effect transistor and an N-field effect transistor.

20. The method of claim 11 , wherein the field effect transistor includes a nanosheet field effect transistor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2022
From: XIE, RUILONG; CHENG, KANGGUO; FROUGIER, JULIEN; PARK, CHANRO; SUNG, MIN GYU
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 061124/0336 →
Continuity (1)
Related Publication 20240096983A1 · Mar 21, 2024
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