IP Library › Granted Patent US 11,631,638
Granted Patent B2
US 11,631,638 · App. 17/582,314 · Granted Apr 18, 2023

Semiconductor structure having an anchor-shaped backside via

Inventors: Chun-Yuan Chen (Hsinchu, TW); Huan-Chieh Su (Changhua County, TW); Cheng-Chi Chuang (New Taipei, TW); Chih-Hao Wang (Hsinchu County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L23/5226H01L21/76897H01L21/823418H01L21/823431H01L21/823475H01L21/823481H01L23/5283H01L23/5286H01L27/0886H01L29/0653H01L29/4175H01L29/41766H01L29/41791H01L29/42392H01L29/66795H01L29/785H01L29/78696
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,631,638
App. No.
17/582,314
Granted
Apr 18, 2023
Kind
B2
Abstract

A semiconductor structure includes first and second source/drain (S/D) features, one or more channel layers connecting the first and the second S/D features, a high-k metal gate engaging the one or more channel layers, an isolation structure, a power rail under the isolation structure, and a via structure extending through the isolation structure and electrically connecting the first S/D feature and the power rail. At least a portion of the isolation structure is under the first and the second S/D features. In a cross-section that extends through the first S/D feature and perpendicular to a direction from the first S/D feature to the second S/D feature along the one or more channel layers, the via structure extends into a gap vertically between the first S/D feature and the isolation structure.

Claims (40)

1. A semiconductor structure, comprising:

first and second source/drain (S/D) features;

one or more channel layers connecting the first and the second S/D features;

a high-k metal gate engaging the one or more channel layers;

an isolation structure, wherein at least a portion of the isolation structure is under the first and the second S/D features;

a power rail under the isolation structure; and

a via structure extending through the isolation structure and electrically connecting the first S/D feature and the power rail, wherein in a cross-section that extends through the first S/D feature and perpendicular to a direction from the first S/D feature to the second S/D feature along the one or more channel layers, the via structure extends into a gap vertically between the first S/D feature and the isolation structure.

2. The semiconductor structure of claim 1 , wherein in the cross-section, the via structure has a shape of an anchor.

3. The semiconductor structure of claim 1 , wherein in the cross-section, the semiconductor structure is free of a dielectric layer between the via structure and the isolation structure.

4. The semiconductor structure of claim 1 , wherein in the cross-section, a vertical dimension of the via structure inside the gap becomes smaller as the via structure extends towards a sidewall of the first S/D feature.

5. The semiconductor structure of claim 1 , further comprising a silicide layer between the via structure and the first S/D feature.

6. The semiconductor structure of claim 1 , wherein in the cross-section, the semiconductor structure further comprising a third S/D feature, wherein the first and the third S/D features are separated by a dielectric fin.

7. The semiconductor structure of claim 6 , wherein in the cross-section, the third S/D feature is electrically isolated from the power rail.

8. The semiconductor structure of claim 6 , wherein in the cross-section, the via structure directly contacts the dielectric fin.

9. The semiconductor structure of claim 6 , wherein in the cross-section, the semiconductor structure further comprising an air void between the via structure and the dielectric fin.

10. The semiconductor structure of claim 1 , wherein a vertical dimension of the gap is greater than 0.5 nm.

11. A semiconductor structure, comprising:

first and second source/drain (S/D) features;

one or more channel layers connecting the first and the second S/D features;

a high-k metal gate engaging the one or more channel layers;

a dielectric cap directly under the high-k metal gate;

an isolation structure, wherein at least a portion of the isolation structure is under the first and the second S/D features and the dielectric cap;

a power rail under the isolation structure; and

a via structure extending through the isolation structure and electrically connecting the first S/D feature and the power rail, wherein in a first cross-section that extends through the first S/D feature and perpendicular to a direction from the first S/D feature to the second S/D feature along the one or more channel layers, the via structure extends into a gap vertically between the first S/D feature and the isolation structure, thereby forming an anchor shape.

12. The semiconductor structure of claim 11 , wherein in a second cross-section that extends through the first S/D feature and perpendicular to the first cross-section, there is no gap vertically between the first S/D feature and the dielectric cap.

13. The semiconductor structure of claim 12 , further comprising a dielectric liner between the via structure and the isolation structure in the second cross-section.

14. The semiconductor structure of claim 13 , wherein the dielectric liner is not present between the via structure and the isolation structure in the first cross-section.

15. The semiconductor structure of claim 11 , further comprising a silicide layer between the via structure and the first S/D feature.

16. The semiconductor structure of claim 11 , further comprising two dielectric fins sandwiching the first S/D feature in the first cross-section.

17. The semiconductor structure of claim 16 , wherein the via structure directly contacts at least one of the dielectric fins.

18. A semiconductor structure, comprising:

first and second source/drain (S/D) features;

one or more channel layers connecting the first and the second S/D features;

a high-k metal gate engaging the one or more channel layers;

a dielectric cap directly under the high-k metal gate;

an isolation structure, wherein at least a portion of the isolation structure is under the first and the second S/D features and the dielectric cap;

a power rail under the isolation structure; and

a via structure extending through the isolation structure and electrically connecting the first S/D feature and the power rail, wherein in a first cross-section that extends through the first S/D feature and perpendicular to a direction from the first S/D feature to the second S/D feature along the one or more channel layers, the via structure extends into a gap vertically between the first S/D feature and the isolation structure, wherein in a second cross-section that extends through the first S/D feature and perpendicular to the first cross-section, there is no gap vertically between the first S/D feature and the dielectric cap.

19. The semiconductor structure of claim 18 , further comprising two dielectric fins sandwiching the first S/D feature in the first cross-section, wherein a vertical dimension of the via structure inside the gap becomes smaller as the via structure extends towards the dielectric fins in the first cross-section.

20. The semiconductor structure of claim 19 , wherein the via structure directly contacts at least one of the dielectric fins.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2022
From: CHEN, CHUN-YUAN; SU, HUAN-CHIEH; CHUANG, CHENG-CHI; WANG, CHIH-HAO
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 058741/0895 →
Continuity (2)
Division 16926447 · Jul 10, 2020
Related Publication 20220148964A1 · May 12, 2022
Cited By (1)
US 12,272,634