IP Library › Granted Patent US 12,500,135
Granted Patent B2
US 12,500,135 · App. 17/937,701 · Granted Dec 16, 2025

Semiconductor device comprising semiconductor element; insulating component; lead electrode; and first bonding material, second bonding material, third bonding material, and fourth bonding material made of a same material

Inventors: Masayuki Nishiyama (Tokyo, JP); Rei Yoneyama (Tokyo, JP); Naoki Yoshimatsu (Tokyo, JP); Shintaro Araki (Tokyo, JP); Tatsuya Kawase (Tokyo, JP); Hiroyuki Masumoto (Tokyo, JP)
Assignee: Mitsubishi Electric Corporation
H01L23/3735H01L23/3107H01L23/473H01L24/32H01L24/40H01L24/73H01L25/072H01L2224/32225H01L2224/40139H01L2224/73263H01L2924/01029H01L2924/01047H01L2924/10272H01L2924/13055H01L2924/15787H01L2924/3512H02P27/06
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Quick Facts
Patent No.
US 12,500,135
App. No.
17/937,701
Granted
Dec 16, 2025
Kind
B2
Abstract

A semiconductor device includes: an insulating layer; a circuit pattern on an upper surface of the insulating layer; a semiconductor element bonded to an upper surface of the circuit pattern through a first bonding material; an insulating component bonded to the upper surface of the circuit pattern through a second bonding material; and a lead electrode connecting the semiconductor element to the insulating component, wherein an upper surface of the semiconductor element is bonded to a lower surface of the lead electrode through a third bonding material, an upper surface of the insulating component is bonded to the lower surface of the lead electrode through a fourth bonding material, and the first bonding material, the second bonding material, the third bonding material, and the fourth bonding material are made of a same material.

Claims (62)

1 . A semiconductor device, comprising:

an insulating layer;

a circuit pattern disposed on an upper surface of the insulating layer;

a semiconductor element bonded to an upper surface of the circuit pattern through a first bonding material;

an insulating component bonded to the upper surface of the circuit pattern through a second bonding material; and

a lead electrode connecting the semiconductor element to the insulating component,

wherein an upper surface of the semiconductor element is bonded to a lower surface of the lead electrode through a third bonding material,

an upper surface of the insulating component is bonded to the lower surface of the lead electrode through a fourth bonding material,

the first bonding material, the second bonding material, the third bonding material, and the fourth bonding material are made of a same material, and

the insulating component is an insulator.

2 . A semiconductor device, comprising:

a cooling mechanism;

an insulating layer disposed above the cooling mechanism;

a circuit pattern disposed on an upper surface of the insulating layer;

a semiconductor element bonded to an upper surface of the circuit pattern through a first bonding material;

an insulating component bonded to an upper surface of the cooling mechanism through a second bonding material; and

a lead electrode connecting the semiconductor element to the insulating component,

wherein an upper surface of the semiconductor element is bonded to a lower surface of the lead electrode through a third bonding material,

an upper surface of the insulating component is bonded to the lower surface of the lead electrode through a fourth bonding material,

the first bonding material, the second bonding material, the third bonding material, and the fourth bonding material are made of a same material, and

the insulating component is an insulator.

3 . The semiconductor device according to claim 1 ,

wherein the lead electrode includes an external connector that can be connected to an external device, and

the insulating component is disposed between the external connector and a portion of the lead electrode to which the semiconductor element is bonded.

4 . The semiconductor device according to claim 2 ,

wherein the lead electrode includes an external connector that can be connected to an external device, and

the insulating component is disposed between the external connector and a portion of the lead electrode to which the semiconductor element is bonded.

5 . The semiconductor device according to claim 1 , further comprising

a sealing resin sealing a part of the lead electrode, the semiconductor element, and the insulating component,

wherein the insulating component contains Si, AlN, Al 2 O 3 , or SiN with an oxidized film, or a resin with a thermal conductivity higher than a thermal conductivity of the sealing resin.

6 . The semiconductor device according to claim 2 , further comprising a sealing resin sealing a part of the lead electrode, the semiconductor element, and the insulating component,

wherein the insulating component contains Si, AlN, Al 2 O 3 , or SiN with an oxidized film, or a resin with a thermal conductivity higher than a thermal conductivity of the sealing resin.

7 . The semiconductor device according to claim 1 ,

wherein the lead electrode contains copper.

8 . The semiconductor device according to claim 2 ,

wherein the lead electrode contains copper.

9 . The semiconductor device according to claim 1 ,

wherein the first bonding material contains solder or silver.

10 . The semiconductor device according to claim 2 ,

wherein the first bonding material contains solder or silver.

11 . The semiconductor device according to claim 1 ,

wherein a cross-sectional area of the lead electrode is sized so that an exothermic temperature of the lead electrode subjected to a conductor resistance is lower than an exothermic temperature of the semiconductor element when the semiconductor device is driven.

12 . The semiconductor device according to claim 2 ,

wherein a cross-sectional area of the lead electrode is sized so that an exothermic temperature of the lead electrode subjected to a conductor resistance is lower than an exothermic temperature of the semiconductor element when the semiconductor device is driven.

13 . The semiconductor device according to claim 1 , comprising a plurality of insulating components including the insulating component.

14 . The semiconductor device according to claim 2 , comprising a plurality of insulating components including the insulating component.

15 . The semiconductor device according to claim 1 ,

wherein the lead electrode has an inconstant width.

16 . The semiconductor device according to claim 2 ,

wherein the lead electrode has an inconstant width.

17 . The semiconductor device according to claim 1 ,

wherein the semiconductor element is a reverse-conducting insulated gate bipolar transistor.

18 . The semiconductor device according to claim 2 ,

wherein the semiconductor element is a reverse-conducting insulated gate bipolar transistor.

19 . The semiconductor device according to claim 1 ,

wherein the semiconductor element contains SiC as a semiconductor material.

20 . The semiconductor device according to claim 2 ,

wherein the semiconductor element contains SiC as a semiconductor material.

21 . The semiconductor device according to claim 1 ,

wherein the insulating component is configured to prevent current from passing through a direct path through the lead electrode, fourth bonding material, insulating component, second bonding material, and circuit pattern.

22 . The semiconductor device according to claim 2 ,

wherein the insulating component is configured to prevent current from passing through a direct path through the lead electrode, fourth bonding material, insulating component, second bonding material, and circuit pattern.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: NISHIYAMA, MASAYUKI; YONEYAMA, REI; YOSHIMATSU, NAOKI; ARAKI, SHINTARO; KAWASE, TATSUYA; MASUMOTO, HIROYUKI
To: MITSUBISHI ELECTRIC CORPORATION
Reel/Frame 061293/0296 →
Priority Claims (1)
JP 2021-174549 · Oct 26, 2021 · national
Continuity (1)
Related Publication 20230130373A1 · Apr 27, 2023
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