IP Library › Granted Patent US 12,303,835
Granted Patent B2
US 12,303,835 · App. 17/961,802 · Granted May 20, 2025

Thermoelectric water gap membrane distillation system and process

Inventors: Dahiru Umar Lawal (Dhahran, SA); Atia Esmaeil Atia Khalifa (Dhahran, SA); Turki Nabieh Baroud (Dhahran, SA); Farouq Muhammad Aliyu (Dhahran, SA)
Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
B01D61/364C02F1/447
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Quick Facts
Patent No.
US 12,303,835
App. No.
17/961,802
Granted
May 20, 2025
Kind
B2
Abstract

A distillation apparatus having a hot liquid block, a thermoelectric module (TEM), a condensation surface, a feed liquid chamber having a feed chamber inlet, a feed chamber outlet, and a membrane disposed on at least one side of the feed liquid chamber. One side of the membrane faces to the condensation surface. A water gap of 1 mm to 20 cm separates the condensation surface and the membrane. A permeate outlet in fluid communication with the water gap. A heating unit in fluid communication with the feed liquid chamber and the hot liquid block. A cooling unit in fluid communication with the permeate outlet. A multi-stage distillation apparatus with a plurality of distillation apparatuses. A process of distilling water, by feeding a liquid into the distillation apparatus through the hot block inlet and collecting distilled water from the permeate outlet.

Claims (32)

1. A distillation apparatus, comprising:

a hot liquid block having a hot block inlet and a hot block outlet;

a first thermoelectric module (TEM) and a second TEM, the first and second TEMs adjacent one another to form a TEM stack having a first side and a second side opposite the first side, wherein the hot liquid block is adjacent to the first side of the TEM stack;

a condensation surface having a first side and a second side opposite the first side, wherein the first side of the condensation surface is adjacent to the second side of the TEM stack;

a feed liquid chamber having a feed chamber inlet, a feed chamber outlet, and a membrane disposed on at least one side of the feed liquid chamber, wherein one side of the membrane faces to the condensation surface and a gap of 1-200 mm separates the condensation surface and the membrane;

a permeate outlet in fluid communication with the gap;

a heating unit in fluid communication with the feed liquid chamber and the hot liquid block; and

a cooling unit in fluid communication with the permeate outlet.

2. The distillation apparatus of claim 1 , wherein the heating unit comprises a first heat exchanger, and (1) a drying unit (DU) having a drying unit inlet to the DU and a drying unit outlet of the DU, or (2) a space heating unit (SH) having a space heating inlet to the SH and a space heating outlet of the SH;

wherein the first heat exchanger is fluidly connected to the feed liquid chamber through the feed chamber outlet; and

wherein the first heat exchanger is fluidly connected the hot liquid block through the hot block inlet.

3. The distillation apparatus of claim 1 , wherein the cooling unit comprises a second

heat exchanger, and at least one module selected from the group consisting of a cooling unit (CU) and a space cooling unit, wherein the CU comprises a cooling unit inlet and a cooling unit outlet, and wherein a space cooler (SC) comprises a space cooling inlet and a space cooling outlet;

wherein the second heat exchanger is fluidly connected to the permeate outlet.

4. The distillation apparatus of claim 1 , wherein the membrane is a polytetrafluoroethylene flat sheet.

5. The distillation apparatus of claim 4 , wherein the polytetrafluoroethylene flat sheet has a mean pore size between 0.01 μm and 10 μm.

6. The distillation apparatus of claim 1 , wherein the gap includes a rubber support

to separate the second side of the condensation surface and the membrane.

7. The distillation apparatus of claim 2 , wherein the first heat exchanger is at least one selected from the group consisting of a plate heat exchanger, a tube in tube heat exchanger, a shell and tube heat exchanger, a plate and shell heat exchanger, a plate fin heat exchanger, a double tube heat exchanger, an adiabatic wheel heat exchanger, and a finned tube heat exchanger.

8. The distillation apparatus of claim 3 , wherein the second heat exchanger is at least one selected from the group consisting of a plate heat exchanger, a tube in tube heat exchanger, a shell and tube heat exchanger, a plate and shell heat exchanger, a plate fin heat exchanger, a double tube heat exchanger, an adiabatic wheel heat exchanger, and a finned tube heat exchanger.

9. A multi-stage distillation apparatus comprising a plurality of the distillation apparatuses according to claim 1 .

10. The multi-stage distillation apparatus of claim 9 , wherein a first feed liquid chamber in a first stage and a second feed liquid chamber in an adjacent stage are both in fluid communication with a first hot liquid block in the first stage through a first hot block inlet.

11. The multi-stage distillation apparatus of claim 9 , wherein a first hot liquid block in a first stage and a second hot liquid block in an adjacent stage are both in fluid communication with a first feed liquid chamber in the first stage through a first feed chamber inlet.

12. The multi-stage distillation apparatus of claim 9 , wherein a first feed liquid chamber in a first stage and a second feed liquid chamber in an adjacent stage are both in fluid communication with an inlet of a first heat exchanger through feed chamber outlets.

13. The multi-stage distillation apparatus of claim 9 , wherein a first hot liquid block in a first stage and a second hot liquid block in an adjacent stage are both in fluid communication with an outlet of a first heat exchanger through hot block inlets.

14. The multi-stage distillation apparatus of claim 9 , wherein a first water gap in a first stage and a second water gap in an adjacent stage are both in fluid communication with an inlet of a second heat exchanger through water gap outlets.

15. The multi-stage distillation apparatus of claim 9 , wherein a first feed liquid chamber in a first stage and a second feed liquid chamber in an adjacent stage are both in fluid communication with an inlet of a first heat exchanger through feed chamber outlets; and

a first water gap in a first stage and a second water gap in an adjacent stage are both in fluid communication with an inlet of a second heat exchanger through water gap outlets.

16. The multi-stage distillation apparatus of claim 9 , wherein the TEM is powered by at least one source selected from the group consisting of solar photovoltaic module, wind power mill, geothermal power, and ocean/wave mill.

17. A process of distilling water, comprising:

feeding a liquid into the distillation apparatus of claim 1 through the hot block inlet and collecting distilled water from the permeate outlet.

18. The process of distilling water of claim 17 , wherein the liquid is at least one selected from the group consisting of salty water, ocean/sea water, rejected brine, wastewater, brackish water, flowback/produced water, fruit juices, blood, milk, dyes, and waste flows.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2022
From: LAWAL, DAHIRU UMAR; KHALIFA, ATIA ESMAEIL ATIA; BAROUD, TURKI NABIEH; ALIYU, FAROUQ MUHAMMAD
To: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
Reel/Frame 061346/0182 →
Continuity (2)
Provisional Application 63403973 · Sep 6, 2022
Related Publication 20240075429A1 · Mar 7, 2024
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