IP Library › Granted Patent US 12,444,939
Granted Patent B2
US 12,444,939 · App. 18/044,064 · Granted Oct 14, 2025

Systems and methods for integrated fuel cell stack and battery management for transportation use

Inventor: Valery Miftakhov (San Carlos, CA)
Assignee: ZeroAvia, Inc.
H02J1/108H02J1/102H02J2300/30
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Quick Facts
Patent No.
US 12,444,939
App. No.
18/044,064
Granted
Oct 14, 2025
Kind
B2
Abstract

An integrated fuel cell power delivery system includes a first power source configured to supply power to a propulsion inverter, a second power source configured to supply power to the propulsion inverter, a disconnect operably connected to the second power source, a bypass diode operably connected to the first power source and the second power source, a sensor that detects an output voltage of the integrated fuel cell power system, a processor, and a memory. The memory includes instructions stored thereon, which when executed by the processor, cause the integrated fuel cell power system to access a signal from the sensor, determine if the accessed first signal is greater than a first threshold voltage, and operably disconnect an output of the second power source to the integrated fuel cell power system by the disconnect based on the determination.

Claims (62)

1. An integrated fuel cell power delivery system, the system comprising:

a first power source configured to supply power to a propulsion inverter;

a second power source configured to supply power to the propulsion inverter;

a disconnect operably connected to the second power source;

a bypass diode operably connected to the first power source and the second power source,

wherein the bypass diode and the disconnect selectively provides power to the propulsion inverter by at least one of the first power source or the second power source;

a sensor that detects an output voltage of the integrated fuel cell power system;

a processor; and

a memory, which includes instructions stored thereon, which when executed by the processor, cause the integrated fuel cell power system to:

access a first signal from the sensor;

determine if the accessed first signal is greater than a first threshold voltage; and

operably disconnect an output of at least one of the first power source or the second power source to the integrated fuel cell power system by the disconnect based on the determination;

the system further comprising an electronic voltage limiting device configured to selectively provide a load on at least one of the first power source or second power source;

wherein the instructions, when executed by the processor, further cause the integrated fuel cell power system to:

access the signal from the sensor;

determine if the accessed first signal is greater than a third threshold voltage; and

selectively provide a load, by the electronic voltage limiting device, to at least one of the first power source or second power source based on the determination,

wherein the voltage limiting device includes a calibrated load configured to load the output of the integrated fuel cell power system in a case where the output voltage exceeds the predetermined third threshold voltage.

2. The system according to claim 1 , wherein the instructions, when executed by the processor, further cause the integrated fuel cell power system to:

access the first signal from the sensor;

determine if the accessed first signal is less than a second threshold voltage; and

operably connect the output of the second power source to the integrated fuel cell power system by the disconnect based on the determination.

3. The system according to claim 1 , wherein the first power source includes at least one of a fuel cell stack or a battery.

4. The system according to claim 1 , wherein the second power source includes at least one of a fuel cell stack or a battery.

5. The system according to claim 1 , wherein the electronic voltage limiting device includes a field effect transistor (FET).

6. The system according to claim 1 , further comprising a cathode air compressor configured to be powered by at least one of the first power source or the second power source.

7. An integrated fuel cell power delivery system, the system comprising:

a first power source configured to supply power to a propulsion inverter;

a second power source configured to supply power to the propulsion inverter;

an electronic voltage limiting device configured to selectively provide a load on at least one of the first power source or second power source;

a sensor that detects an output voltage of the integrated fuel cell power system;

a processor; and

a memory, which includes instructions stored thereon, which when executed by the processor, cause the integrated fuel cell power system to:

access a first signal from the sensor;

determine if the accessed first signal is greater than a threshold voltage; and

selectively provide a load, by the electronic voltage limiting device, to at least one of the first power source or second power source based on the determination;

the system further comprising an electronic voltage limiting device configured to selectively provide a load on at least one of the first power source or second power source;

wherein the instructions, when executed by the processor, further cause the integrated fuel cell power system to:

access the signal from the sensor;

determine if the accessed first signal is greater than a third threshold voltage; and

selectively provide a load, by the electronic voltage limiting device, to at least one of the first power source or second power source based on the determination,

wherein the voltage limiting device includes a calibrated load configured to load the output of the integrated fuel cell power system in a case where the output voltage exceeds the predetermined third threshold voltage.

8. The system according to claim 7 , wherein the voltage limiting device includes a field effect transistor (FET).

9. The system according to claim 7 , further comprising a cathode air compressor configured to be powered by at least one of the first power source or the second power source.

10. The system according to claim 7 , wherein the first power source includes at least one of a fuel cell stack or a battery.

11. The system according to claim 7 , wherein the second power source includes at least one of a fuel cell stack or a battery.

12. A computer-implemented method for integrated fuel cell stack and battery management, the method comprising:

accessing a signal from a sensor, the sensor configured to detect an output voltage of at least one of a first power source or a second power source, either individually or in series;

determining if the accessed sensor signal is greater than a first threshold voltage; and

operably disconnecting an output of the second power source by a power source disconnect based on the determination,

wherein the power source disconnect is operably connected to the second power source,

wherein a plurality of bypass diodes and the power source disconnect are configured to selectively provide power to a propulsion inverter by at least one of the first power source or the second power source, either individually or simultaneously;

accessing the signal from the sensor;

determining if the accessed signal is greater than a third threshold voltage; and selectively providing a load, by an electronic voltage limiting device, to at least one of the first power source or second power source based on the determination,

wherein the electronic voltage limiting device is configured to selectively provide a load on at least one of the first power source or second power source, and

wherein the voltage limiting device includes a calibrated load configured to load the output of the integrated fuel cell power system in a case where the output voltage exceeds the predetermined second threshold voltage.

13. The computer-implemented method according to claim 12 , further comprising:

accessing the signal from the sensor;

determining if the accessed first signal is less than a second threshold voltage; and

operably connecting the output of the second power source to the integrated fuel cell power system by the disconnects based on the determination.

14. The computer-implemented method according to claim 12 , wherein the first power source includes at least one of a fuel cell stack or a battery, and wherein the second power source includes at least one of a fuel cell stack or a battery.

15. The system according to claim 12 , wherein the voltage limiting device includes a field effect transistor (FET).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2023
From: MIFTAKHOV, VALERY
To: ZEROAVIA, INC.
Reel/Frame 064331/0192 →
Continuity (2)
Provisional Application 63076382 · Sep 10, 2020
Related Publication 20230352936A1 · Nov 2, 2023
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