IP Library › Granted Patent US 12,542,287
Granted Patent B2
US 12,542,287 · App. 17/870,657 · Granted Feb 3, 2026

Fuel tank heat dissipation system for fuel cell cooling

Inventors: Valery Miftakhov (San Carlos, CA); Bob Lee Mackey (San Jose, CA)
Assignee: ZeroAvia, Inc.
H01M8/04029H01M8/04074H01M8/04731
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Quick Facts
Patent No.
US 12,542,287
App. No.
17/870,657
Granted
Feb 3, 2026
Kind
B2
Abstract

A fuel tank heat dissipation system for fuel cell (FC) cooling is disclosed. In one example, at least one FC is in thermal communication with an intermediary heat exchanger. A fuel tank is also in fluid communication with the intermediary heat exchanger. A fluid is used to receive heat from the intermediary heat exchanger and flow along a first fluid path to the fuel tank. A nozzle is used to spray the fluid about an interior surface of the fuel tank, where the spray of the fluid about the interior of the fuel tank allows the fluid to dissipate the heat. A second fluid path from the fuel tank to the intermediary heat exchanger, the second fluid path to return the fluid that has dissipated the heat to the intermediary heat exchanger.

Claims (33)

1 . A fuel tank heat dissipation system for fuel cell (FC) cooling comprising:

at least one FC;

a heat exchanger in thermal communication with said at least one fuel cell;

a fuel tank in fluid communication with said heat exchanger;

a fluid to receive heat from said heat exchanger and flow along a first fluid path to said fuel tank;

a nozzle to spray said fluid about an interior surface of said fuel tank, where said spray of said fluid about said interior of said fuel tank dissipates said heat of the fluid;

a second fluid path from said fuel tank to said heat exchanger, said second fluid path to return said fluid that has dissipated said heat to said heat exchanger; and

an FC coolant to cool said at least one FC, said FC coolant different than said fluid, said FC coolant flowing in a closed loop between said at least one FC and the heat exchanger such that said FC coolant does not mix with said fluid at said heat exchanger.

2 . The fuel tank heat dissipation system of claim 1 , wherein said nozzle is a fan-shaped sprayer that provides a wide area of coverage of said fluid being sprayed.

3 . The fuel tank heat dissipation system of claim 1 , further comprising:

a plurality of nozzles to spray said fluid about said interior surface of said fuel tank.

4 . The fuel tank heat dissipation system of claim 1 , wherein said nozzle sprays said fluid about an upper surface of said interior surface of said fuel tank.

5 . The fuel tank heat dissipation system of claim 4 , further comprising:

a plurality of nozzles to spray said fluid about said an upper surface of said interior surface of said fuel tank of said fuel tank in an overlapping spay pattern.

6 . The fuel tank heat dissipation system of claim 1 , further comprising:

a thermally-conductive coating applied to said interior surface of said fuel tank.

7 . The fuel tank heat dissipation system of claim 1 , further comprising:

an ion trap comprising microparticles suspended in said fluid.

8 . The fuel tank heat dissipation system of claim 1 , further comprising:

an ion trap comprising a pass through filter.

9 . The fuel tank heat dissipation system of claim 1 , wherein said fluid is a hydrocarbon fuel.

10 . The fuel tank heat dissipation system of claim 1 , wherein said FC is electrically isolated from said fuel tank.

11 . The fuel tank heat dissipation system of claim 1 , further comprising:

at least one sensor to monitor a surface temperature of said fuel tank.

12 . The fuel tank heat dissipation system of claim 11 , further comprising:

a controller to receive data about said surface temperature of said fuel tank from said at least one sensor, said controller to provide a control feedback when said surface temperature of said fuel tank exceeds a threshold.

13 . The fuel tank heat dissipation system of claim 1 , wherein the fuel tank is a repurposed aircraft fuel tank originally used to store aircraft fuel.

14 . The fuel tank heat dissipation system of claim 13 , wherein the fuel tank is a conformal fuel tank.

15 . The fuel tank heat dissipation system of claim 1 , further comprising:

an internal heat exchanger inside the fuel tank that receives said fluid from said first fluid path,

wherein said fluid that has dissipated said heat collects in said fuel tank and submerges said internal heat exchanger.

16 . The fuel tank heat dissipation system of claim 11 , wherein the sensor is disposed externally to the fuel tank.

17 . The fuel tank heat dissipation system of claim 16 , wherein the sensor is an infrared camera.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2023
From: MIFTAKHOV, VALERY; MACKEY, BOB LEE
To: ZEROAVIA, INC.
Reel/Frame 064204/0205 →
Continuity (20)
Continuation In Part 17669327 · Feb 10, 2022
Continuation In Part 16950735 · Nov 17, 2020
Provisional Application 63148310 · Feb 11, 2021
Provisional Application 63148317 · Feb 11, 2021
Provisional Application 63148205 · Feb 11, 2021
Provisional Application 63076382 · Sep 10, 2020
Provisional Application 62936627 · Nov 18, 2019
Provisional Application 62936626 · Nov 18, 2019
Provisional Application 62936623 · Nov 18, 2019
Provisional Application 62936625 · Nov 18, 2019
Provisional Application 62936621 · Nov 18, 2019
Provisional Application 62936622 · Nov 18, 2019
Provisional Application 62936506 · Nov 17, 2019
Provisional Application 62936510 · Nov 17, 2019
Provisional Application 62936513 · Nov 17, 2019
Provisional Application 62936514 · Nov 17, 2019
Provisional Application 62936505 · Nov 17, 2019
Provisional Application 62936508 · Nov 17, 2019
Provisional Application 62936511 · Nov 17, 2019
Related Publication 20230028037A1 · Jan 26, 2023
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