Advanced physical layer (APL) adapter for legacy field devices
An Advanced Physical Layer (APL) adapter for enabling functional interconnection of a 2-wire APL spur to at least one industrial process legacy field device includes a first pair of terminals, APL physical layer (PHY) circuitry, a second pair of terminals and connectivity circuitry. The first pair of terminals is configured for connection to the 2-wire APL spur. The APL PHY circuitry is capacitively coupled to the first pair of terminals. The connectivity circuitry is configured to communicate with a legacy field device connected to the second pair of terminals in accordance with a legacy communication protocol and control the APL PHY circuitry to communicate through the first pair of terminals in accordance with an Ethernet protocol.
1. An Advanced Physical Layer (APL) adapter for enabling functional interconnection of a 2-wire APL spur to at least one industrial process legacy field device, the adapter comprising:
a first pair of terminals configured for connection to the 2-wire APL spur;
APL physical layer (PHY) circuitry capacitively coupled to the first pair of terminals;
a second pair of terminals;
connectivity circuitry configured to communicate with a legacy field device connected to the second pair of terminals in accordance with a legacy communication protocol and control the APL PHY circuitry to communicate through the first pair of terminals in accordance with an Ethernet protocol; and
wherein the connectivity circuitry is configured to receive, translate and/or forward writes and configuration changes to a connected legacy field device and communicate acknowledgements from the connected legacy field device to an external device via the APL PHY circuitry.
2. The APL adapter of claim 1 , wherein the connectivity circuitry is configured to communicate data received through the first pair of terminals by the APL PHY circuitry through the second pair of terminals in accordance with the legacy communication protocol.
3. The APL adapter of claim 2 , wherein the legacy communication protocol is selected from the group consisting of a current value in a 4-20 mA control loop, HART® communication protocol, Modbus communication protocol, PROFIBUS® communication protocol, Foundation™ Fieldbus communication protocol, and a IO-Link communication protocol.
4. The APL adapter of claim 1 , further comprising:
power extraction circuitry configured to output extracted power from spur power, which is received from the APL spur through the first pair of terminals; and
a voltage regulator configured to output a device voltage using the extracted power, wherein the device voltage is used to power a legacy field device connected to the second pair of terminals.
5. The APL adapter of claim 4 , wherein the voltage regulator is configured to output a main voltage, which is different from the device voltage and is configured to power the connectivity circuitry.
6. The APL adapter of claim 1 , wherein the connectivity circuitry is configured to provide both analog communications using a 4-20 mA control loop and HART® communications through the second pair of terminals with a connected legacy field device.
7. The APL adapter of claim 6 , wherein the adapter is configured to trigger an notification or an alarm when a value indicated by the 4-20 mA control loop differs from a value indicated through a HART® communication by a threshold amount.
8. The APL adapter of claim 4 , wherein the connectivity circuitry is configured to provide HART® communications through the second pair of terminals, and the voltage regulator is configured to maintain a substantially constant current within a range of 4-20 mA through the second pair of terminals.
9. The APL adapter of claim 1 , further comprising a HART® modem capacitively coupled to the second pair of terminals and configured to facilitate digital communications through the second pair of terminals in accordance with the HART® communication protocol.
10. The APL adapter of claim 1 , wherein the connectivity circuitry is configured to communicate with individually addressed legacy field devices through the second pair of terminals, which are powered through the second pair of terminals.
11. The APL adapter of claim 1 , wherein:
the connectivity circuitry comprises a processor; and
the adapter includes a non-transitory computer-readable medium comprising instructions stored thereon which, when executed by the processor, configure the connectivity circuitry to cache data communicated from at least one legacy field device connected to the second pair of terminals.
12. The APL adapter of claim 11 , wherein the execution of the instructions by the processor configures the connectivity circuitry to implement a Hypertext Markup Language web user interface, through which a user may interrogate and/or configure the adapter and/or a legacy field device connected to the second pair of terminals.
13. The APL adapter of claim 11 , wherein the execution of the instructions by the processor configures the connectivity circuitry to implement a security feature that restricts communication access to a legacy field device connected to the second pair of terminals.
14. The APL adapter of claim 11 , wherein the execution of the instructions by the processor configures the connectivity circuitry to aggregate and/or analyze data received from one or more legacy field devices connected to the second pair of terminals.
15. A system for enabling functional interconnection of a 2-wire Advanced Physical Layer (APL) spur to at least one industrial process legacy field device, the system comprising:
at least one industrial process legacy field device; and
an adapter comprising:
a first pair of terminals configured for connection to the 2-wire APL spur;
APL physical layer (PHY) circuitry capacitively coupled to the first pair of terminals;
a second pair of terminals;
connectivity circuitry configured to control the APL PHY circuitry to communicate through the first pair of terminals in accordance with an Ethernet protocol, and communicate with the at least one legacy field device in accordance with a non-Ethernet legacy communication protocol through the second pair of terminals; and
wherein the connectivity circuitry is configured to communicate data received through the first pair of terminals by the APL PHY circuitry through the second pair of terminals in accordance with the legacy communication protocol;
the at least one legacy field device comprises a plurality of legacy field devices each connected to the second pair of terminals; and
the adapter comprises a HART® modem that is capacitively coupled to the second pair of terminals.
16. The system of claim 15 , wherein the legacy communication protocol is selected from the group consisting of a current value in a 4-20 mA control loop, HART® communication protocol, Modbus communication protocol, PROFIBUS® communication protocol, Foundation™ Fieldbus communication protocol, and a IO-Link communication protocol.
17. The system of claim 15 , wherein the APL adapter comprises:
power extraction circuitry configured to output extracted power from spur power, which is received from the APL spur through the first pair of terminals; and
a voltage regulator configured to output a device voltage using the extracted power, wherein the device voltage is used to power the at least one legacy field device connected to the second pair of terminals.
18. The system of claim 17 , wherein the voltage regulator is configured to output a main voltage, which is different from the device voltage and is configured to power the connectivity circuitry.
19. The system of claim 15 , wherein the connectivity circuitry is configured to provide both analog communications using a 4-20 mA control loop and digital communications through the second pair of terminals with the connected at least one legacy field device.
20. The system of claim 17 , wherein:
the at least one legacy field device includes a plurality of legacy field devices;
the connectivity circuitry is configured to provide digital communications through the second pair of terminals; and
the voltage regulator is configured to maintain a substantially constant current within a range of 4-20 mA through the second pair of terminals.
21. The system of claim 15 , wherein the connectivity circuitry is configured to receive, translate and/or forward writes and configuration changes to the at least one legacy field device and communicate acknowledgements from the at least one legacy field device to an external device via the APL PHY circuitry.
22. The system of claim 15 , wherein:
the at least one legacy field device is configured to communicate through the second pair of terminals in accordance with the HART® communication protocol; and
the adapter includes a HART® modem capacitively coupled to the second pair of terminals and configured to communicate with the at least legacy field device in accordance with the HART® communication protocol.
23. The system of claim 15 , wherein:
the at least one legacy field device comprises a single legacy field device having a terminal block; and
the second pair of terminals of the adapter are connected to terminals of the terminal block.
24. The system of claim 15 , wherein the adapter is integrated into the terminal block of the legacy field device.
25. An Advanced Physical Layer (APL) adapter for enabling functional interconnection of a 2-wire APL spur to at least one industrial process legacy field device, the adapter comprising:
a first pair of terminals configured for connection to the 2-wire APL spur;
APL physical layer (PHY) circuitry capacitively coupled to the first pair of terminals;
a second pair of terminals;
connectivity circuitry configured to communicate with a legacy field device connected to the second pair of terminals in accordance with a legacy communication protocol and control the APL PHY circuitry to communicate through the first pair of terminals in accordance with an Ethernet protocol;
wherein the connectivity circuitry is configured to receive, translate and/or forward writes and configuration changes to a connected legacy field device and communicate acknowledgements from the connected legacy field device to an external device via the APL PHY circuitry; and
wherein the connectivity circuitry is configured to provide both analog communications using a 4-20 mA control loop and HART® communications through the second pair of terminals with a connected legacy field device.
26. A system for enabling functional interconnection of a 2-wire Advanced Physical Layer (APL) spur to at least one industrial process legacy field device, the system comprising:
at least one industrial process legacy field device; and
an adapter comprising:
a first pair of terminals configured for connection to the 2-wire APL spur;
APL physical layer (PHY) circuitry capacitively coupled to the first pair of terminals;
a second pair of terminals;
connectivity circuitry configured to control the APL PHY circuitry to communicate through the first pair of terminals in accordance with an Ethernet protocol, and communicate with the at least one legacy field device in accordance with a non-Ethernet legacy communication protocol through the second pair of terminals;
wherein the connectivity circuitry is configured to communicate data received through the first pair of terminals by the APL PHY circuitry through the second pair of terminals in accordance with the legacy communication protocol;
wherein the connectivity circuitry is configured to provide both analog communications using a 4-20 mA control loop and digital communications through the second pair of terminals with the connected at least one legacy field device.
27. The system of claim 26 , wherein the adapter is configured to trigger a notification or an alarm when a value indicated by the 4-20 mA control loop differs from a value indicated by a digital communication through the second pair of terminals by a threshold amount.