IP Library › Granted Patent US 12,592,559
Granted Patent B2
US 12,592,559 · App. 18/084,068 · Granted Mar 31, 2026

Field device current limiting

Inventors: Yevgeny Yurevich Korolev (Maple Grove, MN); William Michael Mansfield (Niwot, CO); Xiong Gao (Gothenburg, SE)
Assignee: ROSEMOUNT INC.
H02H9/02
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Quick Facts
Patent No.
US 12,592,559
App. No.
18/084,068
Granted
Mar 31, 2026
Kind
B2
Abstract

A current limiting circuit for limiting a current through a pair of terminals powered from a 2-wire Advanced Physical Layer (APL) spur includes a current source, a first current limiter and a second current limiter. The current source is connected to one of the terminals and is configured to source a current that is conducted through the terminals and has an amplitude that is at a current source threshold. The first current limiter is connected to the current source and is configured to limit the amplitude below a first threshold. The second current limiter is connected to the first current limiter and is configured to limit the amplitude below a second threshold.

Claims (71)

1 . A current limiting circuit for limiting a current through a pair of terminals powered from a 2-wire Advanced Physical Layer (APL) spur, the current limiting circuit comprising:

a current source connected to one of the terminals and configured to source a current conducted through the terminals having an amplitude that is at a current source threshold;

a first current limiter connected to the current source and configured to limit the amplitude below a first threshold; and

a second current limiter connected to the first current limiter and configured to limit the amplitude below a second threshold,

wherein:

the current source includes a pass transistor through which the current travels;

the current travels through first and second terminals of the pass transistor; and

the amplitude of the current is based on a voltage at a third terminal of the pass transistor, which is disconnected from the first and second terminals.

2 . The current limiting circuit of claim 1 , wherein the first and second thresholds are greater than the current source threshold.

3 . The current limiting circuit of claim 1 , further comprising a current sensor configured to output a feedback signal that is indicative of the amplitude to the current source, the first current limiter and the second current limiter.

4 . The current limiting circuit of claim 3 , wherein the current sensor comprises a sense resistor and the feedback signal comprises a voltage.

5 . The current limiting circuit of claim 3 , wherein:

the current source includes a control circuit;

the first current limiter and the second current limiter each comprise:

a control circuit; and

a pass transistor, having first, second and third terminals,

wherein:

the current travels through the first and second terminals; and

the amplitude of the current is based on a voltage at the third terminal, which is connected to the first terminal through a resistor; and

each control circuit uses the feedback signal to control the voltage at the third terminal, which controls the passage of the current through the corresponding pass transistor.

6 . A field device for an industrial process comprising:

a pair of terminals configured to receive power from a 2-wire Advanced Physical Layer (APL) spur;

a current limiting circuit configured to limit a current through the terminals comprising:

a current source connected to one of the terminals and configured to source a current conducted through the terminals having an amplitude that is at a current source threshold;

a first current limiter connected to the current source and configured to limit the amplitude below a first threshold; and

a second current limiter connected to the first current limiter and configured to receive the current from the first current limiter and limit the amplitude below a second threshold; and

field device circuitry connected to the second current limiter and powered using the current,

wherein:

the current source includes a pass transistor through which the current travels; and

an emitter of the pass transistor is disconnected from a base of the transistor.

7 . The field device of claim 6 , wherein the field device circuitry comprises an active component selected from the group consisting of a sensor configured to sense a process parameter, and a control device configured to control a process of the industrial process.

8 . The field device of claim 7 , including APL PHY circuitry configured to communicate through the pair of terminals in accordance with an Ethernet protocol.

9 . The field device of claim 6 , wherein the first and second thresholds are greater than the current source threshold.

10 . The field device of claim 6 , wherein the current limiting circuit comprises a current sensor configured to output a feedback signal that is indicative of the amplitude to the current source, the first current limiter and the second current limiter.

11 . The field device of claim 10 , wherein the current sensor comprises a sense resistor and the feedback signal comprises a voltage.

12 . The field device of claim 10 , wherein;

the current source includes a control circuit;

the first current limiter and the second current limiter each comprise:

a control circuit; and

a pass transistor, having first, second and third terminals,

wherein:

the current travels through the first and second terminals; and

the amplitude of the current is based on a voltage at the third terminal, which is connected to the first terminal through a resistor; and

each control circuit uses the feedback signal to control the voltage at the third terminal, which controls the passage of the current through the corresponding pass transistor.

13 . A method of controlling a current in a field device, which includes a pair of terminals, field device circuitry and a current limiting circuit that includes a current source connected to one of the terminals, a first current limiter connected to the current source, and a second current limiter connected to the first current limiter and the field device circuitry, the method comprising:

receiving power from a 2-wire Advanced Physical Layer (APL) spur at the pair of terminals;

sourcing a current conducted through the terminals using the current source, which limits an amplitude of the current to a current source threshold;

receiving the current from the current source at the first current limiter;

limiting the amplitude of the current below a first threshold using the first current limiter;

receiving the current from the first current limiter at the second current limiter;

limiting the amplitude of the current below a second threshold using the second current limiter; and

powering field device circuitry using the current,

wherein:

the current source includes a pass transistor through which the current travels;

the current travels through first and second terminals of the pass transistor; and

the amplitude of the current is based on a voltage at a third terminal of the pass transistor, which is disconnected from the first and second terminals.

14 . The method of claim 13 , wherein the first and second thresholds are greater than the current source threshold.

15 . The method of claim 13 , further comprising:

generating a feedback signal that is indicative of the amplitude using a current sensor; and

controlling the current source, the first current limiter and the second current limiter using the feedback signal.

16 . The method of claim 15 , wherein the current sensor comprises a sense resistor and the feedback signal comprises a voltage.

17 . The method of claim 15 , wherein:

the current source includes a control circuit;

the first current limiter and the second current limiter each comprise:

a control circuit; and

a pass transistor, having first, second and third terminals,

wherein:

the current travels through the first and second terminals; and

the amplitude of the current is based on a voltage at the third terminal, which is connected to the first terminal through a resistor; and

each control circuit uses the feedback signal to control the voltage at the third terminal, which controls the passage of the current through the corresponding pass transistor.

18 . The method of claim 13 , wherein the field device circuitry comprises an active component selected from the group consisting of a sensor configured to sense a process parameter, and a control device configured to control a process of the industrial process, and APL PHY circuitry configured to communicate through the pair of terminals in accordance with an Ethernet protocol.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2023
From: KOROLEV, YEVGENY YUREVICH; MANSFIELD, WILLIAM MICHAEL; GAO, XIONG
To: ROSEMOUNT INC.
Reel/Frame 062891/0656 →
Continuity (1)
Related Publication 20240204510A1 · Jun 20, 2024
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