IP Library › Granted Patent US 12,227,843
Granted Patent B2
US 12,227,843 · App. 18/096,365 · Granted Feb 18, 2025

Film forming method and tungsten film

Inventors: Takuya Kawaguchi (Yamanashi, JP); Takanobu Hotta (Yamanashi, JP); Hideaki Yamasaki (Yamanashi, JP)
Assignee: Tokyo Electron Limited
C23C16/45553C23C16/0209C23C16/08C23C16/45559
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Quick Facts
Patent No.
US 12,227,843
App. No.
18/096,365
Granted
Feb 18, 2025
Kind
B2
Abstract

There is provided a film forming method for forming a tungsten film, comprising: preparing a substrate; and forming a tungsten film on the substrate. A chlorine-containing tungsten film whose film stress is adjusted by chlorine concentration in the film is formed as at least a part of the tungsten film.

Claims (27)

1. A film forming method for forming a tungsten film, comprising:

preparing a substrate; and

forming a tungsten film on the substrate,

wherein a chlorine-containing tungsten film whose film stress is adjusted by chlorine concentration in the film is formed as at least a part of the tungsten film, and

wherein the chlorine-containing tungsten film has a chlorine concentration of 4 at % or more.

2. The film forming method of claim 1 , wherein the chlorine-containing tungsten film has a tensile stress of 500 MPa or less or a compressive stress.

3. The film forming method of claim 1 , wherein in said forming the tungsten film, an initial tungsten film with a chlorine concentration lower than a chlorine concentration of the chlorine-containing tungsten film is formed on the substrate and, then, the chlorine-containing tungsten film is formed on the initial tungsten film.

4. The film forming method of claim 3 , wherein the initial tungsten film has a film thickness of 0.5 nm or more.

5. The film forming method of claim 4 , wherein the substrate has a base and a TiN film formed on the base, and the initial tungsten film is formed on the TiN film.

6. A film forming method for forming a tungsten film, comprising:

preparing a substrate; and

forming a tungsten film on the substrate,

wherein in said forming the tungsten film, the tungsten film is formed by a CVD method or an ALD method using tungsten chloride as a raw material gas and a reducing gas,

a chlorine-containing tungsten film whose film stress is adjusted by a chlorine concentration in the film is formed as at least a part of the tungsten film, and

wherein the chlorine-containing tungsten film has a chlorine concentration of 4 at % or more.

7. The film forming method of claim 6 , wherein said forming the tungsten film is performed by the ALD method, and H 2 gas is used as the reducing gas.

8. The film forming method of claim 7 , wherein when forming the chlorine-containing tungsten film, a partial pressure of H 2 gas is set to 404 Pa or less.

9. The film forming method of claim 8 , wherein when forming the chlorine-containing tungsten film, the partial pressure of H 2 gas is set to 259 Pa or less and/or a substrate temperature is set to 380° C. or less.

10. The film forming method of claim 6 , wherein the chlorine-containing tungsten film has a tensile stress of 500 MPa or less or a compressive stress.

11. The film forming method of claim 6 , wherein in said forming the tungsten film, an initial tungsten film with a chlorine concentration lower than a chlorine concentration of the chlorine-containing tungsten film is formed on the substrate and, then, the chlorine-containing tungsten film is formed on the initial tungsten film.

12. The film forming method of claim 11 , wherein the initial tungsten film is formed by the ALD method at a substrate temperature of 400° C. or higher and an H 2 gas partial pressure of 184 to 915 Pa.

13. The film forming method of claim 12 , wherein the initial tungsten film has a film thickness of 0.5 nm or more.

14. The film forming method of claim 11 , wherein the substrate has a base and a TiN film formed on the base, and the initial tungsten film is formed on the TiN film.

15. A tungsten film formed on a substrate, wherein at least a part of the tungsten film is a chlorine-containing tungsten film with a chlorine concentration of 4 at % or more, and

wherein the chlorine-containing tungsten film has a tensile stress of 500 MPa or less or a compressive stress.

16. The tungsten film of claim 15 , wherein the tungsten film includes an initial tungsten film formed on the substrate and having a chlorine concentration lower than a chlorine concentration of the chlorine-containing tungsten film, and the chlorine-containing tungsten film is formed on the initial tungsten film.

17. The tungsten film of claim 16 , wherein the initial tungsten film has a film thickness of 0.5 nm or more.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2023
From: KAWAGUCHI, TAKUYA; HOTTA, TAKANOBU; YAMASAKI, HIDEAKI
To: TOKYO ELECTRON LIMITED
Reel/Frame 062363/0921 →
Priority Claims (1)
JP 2022-006205 · Jan 19, 2022 · national
Continuity (1)
Related Publication 20230227976A1 · Jul 20, 2023
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