Intermittently bonded ribbon with continuous lengthwise coating
Embodiments of the disclosure relate to an optical fiber ribbon. The optical fiber ribbon includes a plurality of optical fibers arranged adjacently to each other. Each optical fiber has a circumferential outer surface. The optical fiber ribbon also includes a lengthwise continuous coating disposed on at least a portion of the circumferential outer surface of each optical fiber. The coating includes a colorant for identifying the optical fiber ribbon among a plurality of optical fiber ribbons. The coating has a first thickness. Further, the optical fiber ribbon includes plurality of bonds intermittently formed between adjacent optical fibers of the plurality of optical fibers. Each of the bonds has a second thickness that is greater than the first thickness. The plurality of bonds provide the only connection between the adjacent optical fibers of the plurality of optical fibers.
1 . An optical fiber ribbon, comprising:
a plurality of optical fibers arranged adjacently to each other, wherein each optical fiber comprises a respective colorant layer that forms a circumferential outer surface of the optical fiber, the respective colorant layer serving to identify each of the optical fibers from among the other optical fibers in the plurality of optical fibers;
a continuous lengthwise coating disposed on at least a portion of the circumferential outer surface of each optical fiber of the plurality of optical fibers, wherein the continuous lengthwise coating comprises a colorant for identifying the optical fiber ribbon among a plurality of optical fiber ribbons and wherein the continuous lengthwise coating comprises a first thickness as measured radially from the circumferential outer surface;
a plurality of bonds intermittently formed between adjacent optical fibers of the plurality of optical fibers, wherein each of the plurality of bonds comprises a second thickness when measured normal to a longitudinal axis between the adjacent optical fibers, the second thickness being greater than the first thickness;
wherein the plurality of bonds provide the only connection between the adjacent optical fibers of the plurality of optical fibers.
2 . The optical fiber ribbon of claim 1 , wherein the at least the portion of the circumferential outer surface is at least 45° of the circumferential outer surface.
3 . The optical fiber ribbon of claim 1 , wherein the continuous lengthwise coatings and the plurality of bonds are formed of a same material.
4 . The optical fiber ribbon of claim 1 , wherein the continuous lengthwise coatings and the plurality of bonds are formed of different materials.
5 . The optical fiber ribbon of claim 4 , wherein an interface of the different materials of the continuous lengthwise coatings and the plurality of bonds is intermixed.
6 . The optical fiber ribbon of claim 1 , wherein bonds of the plurality of bonds formed between a same pair of adjacent optical fibers are separated by an interval of 20 mm to 100 mm.
7 . The optical fiber ribbon of claim 1 , wherein the first thickness is from 1 μm to 20 μm.
8 . The optical fiber ribbon of claim 1 , wherein the second thickness is at least 10 μm.
9 . The optical fiber ribbon of claim 8 , wherein the circumferential outer surface of each optical fiber defines an outer diameter of each optical fiber and wherein the second thickness is up to 60% of the outer diameter.
10 . The optical fiber ribbon of claim 1 , wherein the continuous lengthwise coating comprises a same colorant for all of the plurality of optical fibers in the optical fiber ribbon.
11 . An optical fiber ribbon, comprising:
a plurality of optical fibers arranged adjacently to each other, wherein each optical fiber comprises a circumferential outer surface;
a continuous lengthwise coating disposed on at least a portion of the circumferential outer surface of each optical fiber of the plurality of optical fibers, wherein the continuous lengthwise coating comprises a colorant for identifying the optical fiber ribbon among a plurality of optical fiber ribbons and wherein the continuous lengthwise coating comprises a first thickness as measured radially from the circumferential outer surface;
a plurality of bonds intermittently formed between adjacent optical fibers of the plurality of optical fibers, wherein each of the plurality of bonds comprises a second thickness when measured normal to a longitudinal axis between the adjacent optical fibers, the second thickness being greater than the first thickness;
wherein the plurality of bonds provide the only connection between the adjacent optical fibers of the plurality of optical fibers;
wherein the continuous lengthwise coatings and the plurality of bonds are formed of different materials; and
wherein one of the continuous lengthwise coatings or the plurality of bonds comprises one or more urethane acrylate oligomers, one or more acrylate monomers, one or more photoinitiators, and an antioxidant and comprises at least one of a Young's modulus from 100 MPa to 1500 MPa or an elongation at break from 20% to 200%.
12 . The optical fiber ribbon of claim 11 , wherein the other of the continuous lengthwise coatings or the plurality of bonds comprises one or more urethane acrylate oligomers, one or more acrylate monomers, one or more photoinitiators, and an antioxidant and comprises at least one of a Young's modulus from 1 MPa to 50 MPa or an elongation at break greater than 200%.
13 . A method of preparing an optical fiber ribbon, comprising:
arranging a plurality of optical fibers adjacent to each other along a length of the optical fiber ribbon, wherein each of the plurality of optical fibers comprises a respective colorant layer that forms an outer surface of the optical fiber;
applying a lengthwise continuous coating comprising colorant to at least a portion of each outer surface of the plurality of optical fibers;
intermittently applying a plurality of bonds between adjacent optical fibers of the plurality of optical fibers;
separating the lengthwise continuous coatings of adjacent optical fibers such that the plurality of bonds provides the only connection between the adjacent optical fibers of the plurality of optical fibers.
14 . The method of claim 13 , wherein the step of separating comprises applying a mechanical stress to the plurality of optical fibers to break connections between the lengthwise continuous coatings.
15 . The method of claim 13 , wherein the step of separating comprises radiating regions between adjacent optical fibers with a laser to ablate connections between the lengthwise continuous coatings.
16 . The method of claim 13 , wherein the step of separating comprises directing a fluid jet between adjacent optical fibers to break connections between the lengthwise continuous coatings.
17 . The method of claim 13 , wherein the steps of applying the lengthwise continuous coating and intermittently applying the plurality of bonds occur simultaneously.
18 . The method of claim 17 , wherein the lengthwise continuous coatings and the plurality of bonds comprise a same material.
19 . The method of claim 17 , wherein the step of applying the lengthwise continuous coating occurs before or after the step of intermittently applying the plurality of bonds.
20 . The method of claim 19 , wherein the step of applying the lengthwise continuous coating occurs in an application with a ribbon coating tool.
21 . The method of claim 20 , wherein the step of intermittently applying the plurality of bonds comprises dropwise applying the plurality of bonds using a continuous inkjet printer.