IP Library Granted Patent US 12,021,189
Granted Patent B2
US 12,021,189 · App. 18/203,242 · Granted Jun 25, 2024

Cathode for a solid-state battery

Inventors: Michael Edward Badding (Campbell, NY); Jacqueline Leslie Brown (Lindley, NY); Jennifer Anella Heine (Seminole, FL); Thomas Dale Ketcham (Horseheads, NY); Gary Edward Merz (Rochester, NY); Eric Lee Miller (Corning, NY); Zhen Song (Painted Post, NY); Cameron Wayne Tanner (Horseheads, NY); Conor James Walsh (Campbell, NY)
Assignee: CORNING INCORPORATED
H01M10/0562B28B1/30C04B35/62218G02B6/122H01M4/0471H01M4/131H01M4/1391H01M4/505H01M10/0525H01L2224/16225H01L2224/48091H01L2224/49107H01L2224/73265H01L2924/181H01M2004/028H01M4/136H01M4/1397H01M4/525H01M4/5825H01M10/052H01M2300/0071H01M2300/0077
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Quick Facts
Patent No.
US 12,021,189
App. No.
18/203,242
Granted
Jun 25, 2024
Kind
B2
Abstract

A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.

Claims (24)

1. A cathode configured for a solid-state battery, comprising:

a body comprising grains of inorganic material sintered to one another, wherein the grains comprise lithium manganese oxide, lithium cobalt oxide, lithium iron phosphate, or combinations thereof,

wherein a thickness of the body, between a first major surface and a second major surface thereof, is in a range from 3 μm to 100 μm,

wherein the first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 vim relative to recessed portions of the respective major surface at boundaries between the respective grains.

2. The cathode of claim 1 , wherein the body has less than 15% porosity by volume.

3. The cathode of claim 1 , wherein the body has less than 10% porosity by volume.

4. The cathode of claim 1 , wherein the body has a length of at least 1 m.

5. The cathode of claim 1 , wherein the body has a length of at least 10 m.

6. The cathode of claim 1 , wherein the thickness is in a range from 3 μm to 50 μm.

7. The cathode of claim 1 , wherein the body has an ionic conductivity greater than 5×10 −5 S/cm.

8. The cathode of claim 1 , wherein the body has an ionic conductivity greater than 1×10 −4 S/cm.

9. The cathode of claim 1 , wherein the grains comprise LiCoO 2 , LiFePO 4 , or combinations thereof.

10. The cathode of claim 1 , wherein the grains comprise lithium manganate spinel.

11. The cathode of claim 1 , wherein the height is at least 150 nm.

12. The cathode of claim 1 , wherein the height is no more than 80 vim.

13. The cathode of claim 1 , wherein the body has a width of 5 mm or more.

14. The cathode of claim 1 , wherein the grains have an average grain size of 5 μm or less.

15. The cathode of claim 1 , wherein fewer than 10 pin holes of a cross-sectional area of at least a square micrometer pass through the body, per square millimeter of surface on average.

16. A roll of the cathode of claim 1 wound on a spool.

17. A solid state lithium battery comprising:

the cathode of claim 1 ;

an anode; and

an electrolyte positioned between the cathode and the anode.

18. The solid state lithium battery of claim 17 , wherein the electrolyte comprises lithium garnet.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2023
From: BADDING, MICHAEL EDWARD; BROWN, JACQUELINE LESLIE; HEINE, JENNIFER ANELLA; KETCHAM, THOMAS DALE; MERZ, GARY EDWARD; MILLER, ERIC LEE; SONG, ZHEN; TANNER, CAMERON WAYNE; WALSH, CONOR JAMES
To: CORNING INCORPORATED
Reel/Frame 063796/0248 →
Continuity (14)
Continuation 17748242 · May 19, 2022
Continuation 16534573 · Aug 7, 2019
Continuation 16295673 · Mar 7, 2019
Continuation PCTUS2017067376 · Dec 19, 2017
Provisional Application 62556712 · Sep 11, 2017
Provisional Application 62526806 · Jun 29, 2017
Provisional Application 62484106 · Apr 11, 2017
Provisional Application 62483726 · Apr 10, 2017
Provisional Application 62470550 · Mar 13, 2017
Provisional Application 62439598 · Dec 28, 2016
Provisional Application 62439609 · Dec 28, 2016
Provisional Application 62439613 · Dec 28, 2016
Provisional Application 62437157 · Dec 21, 2016
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