IP Library › Granted Patent US 12,228,023
Granted Patent B2
US 12,228,023 · App. 18/211,791 · Granted Feb 18, 2025

Cable management of electric powered hydraulic fracturing pump unit

Inventor: Jared Oehring (Houston, TX)
Assignee: U.S. Well Services, LLC
E21B43/2607E21B43/26F04B23/04F04B47/06
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Quick Facts
Patent No.
US 12,228,023
App. No.
18/211,791
Granted
Feb 18, 2025
Kind
B2
Abstract

A hydraulic fracturing system includes a pump, an electrically powered motor for driving the pump, a trailer on which the pump and motor are mounted, and a transformer that steps down electricity for use by the motor. Electrical output from the transformer connects to a series of receptacles mounted onto a housing around the transformer. A similar set of receptacles is provided on the trailer and which are electrically connected to the motor. Power cables equipped with plugs on their opposing ends insert into the receptacles to close an electrical circuit between the transformer and pump.

Claims (40)

1. A hydraulic fracturing system comprising:

first and second hydraulic fracturing pumps each configured to pump fracturing fluid;

first and second electric motors that drive the first and second hydraulic fracturing pumps;

a source of electricity that powers the first and second electric motors;

a first electrical path that conducts three-phase electricity between the source of electricity and the first electric motor, the first electrical path comprising a first cable assembly comprising:

a first pair of plugs inserted in a first pair of receptacles; and

a first cable bundle comprising three conductors that carry three respective phases of electricity, the first cable bundle extending between the first pair of plugs;

a second, distinct electrical path that conducts three-phase electricity between the source of electricity and the second electric motor, the second electrical path comprising a second cable assembly comprising:

a second pair of plugs inserted in a second pair of receptacles; and

a second cable bundle comprising three conductors that carry three respective phases of electricity, the second cable bundle extending between the second pair of plugs.

2. The hydraulic fracturing system of claim 1 , comprising a transformer, wherein the first electrical path conducts three-phase electricity between the transformer and the first electric motor, and the second electrical path conducts three-phase electricity between the transformer and the second electric motor.

3. The hydraulic fracturing system of claim 1 , wherein the first cable bundle comprises a first plurality of cable assemblies comprising the first cable assembly, and the second cable bundle comprises a second plurality of cable assemblies comprising the second cable assembly.

4. The hydraulic fracturing system of claim 1 , wherein the source of electricity comprises a generator.

5. The hydraulic fracturing system of claim 1 , wherein the first and second hydraulic fracturing pumps are mounted on a trailer, and the first and second hydraulic fracturing pumps are connected to a conduit system that communicates the fracturing fluid from the first and second hydraulic fracturing pumps to a wellhead assembly.

6. The hydraulic fracturing system of claim 1 , comprising first and second variable frequency drives (VFDs) that control the respective first and second electric motors.

7. The hydraulic fracturing system of claim 1 , comprising:

a motor control center and one or more auxiliary components associated with the first and second electric motors;

a third electrical path that provides electrical power from the source of electricity to the motor control center and the one or more auxiliary components.

8. The hydraulic fracturing system of claim 1 , wherein each receptacle of the first and second pairs of receptacles is a quick disconnect receptacle.

9. A hydraulic fracturing method comprising:

pumping fracturing fluid by operation of first and second hydraulic fracturing pumps;

driving the first and second hydraulic fracturing pumps by operation of first and second electric motors, wherein the first and second electric motors are powered by a first source of electricity;

conducting three-phase electricity along a first electrical path between the source of electricity and the first electric motor, the first electrical path comprising a first cable assembly comprising:

a first pair of plugs inserted in a first pair of receptacles; and

a first cable bundle comprising three conductors that carry three respective phases of electricity, the first cable bundle extending between the first pair of plugs;

conducting three-phase electricity along a second, distinct electrical path between the source of electricity and the second electric motor, the second electrical path comprising a second cable assembly comprising:

a second pair of plugs inserted in a second pair of receptacles; and

a second cable bundle comprising three conductors that carry three respective phases of electricity, the second cable bundle extending between the second pair of plugs.

10. The hydraulic fracturing method of claim 9 , comprising stepping down a voltage of the three-phase electricity by operation of a transformer, wherein the first electrical path conducts three-phase electricity between the transformer and the first electric motor, and the second electrical path conducts three-phase electricity between the transformer and the second electric motor.

11. The hydraulic fracturing method of claim 9 , wherein the first cable bundle comprises a first plurality of cable assemblies comprising the first cable assembly, and the second cable bundle comprises a second plurality of cable assemblies comprising the second cable assembly.

12. The hydraulic fracturing method of claim 9 , wherein the first and second hydraulic fracturing pumps are mounted on a trailer, and the method comprises communicating the fracturing fluid from the first and second hydraulic fracturing pumps toward a wellhead assembly for fracturing a subterranean formation.

13. The hydraulic fracturing method of claim 9 , comprising controlling the respective first and second electric motors by operation of first and second variable frequency drives (VFDs).

14. The hydraulic fracturing method of claim 9 , comprising:

inserting the first pair of plugs respectively in the first pair of receptacles; and

inserting the second pair of plugs respectively in the second pair of receptacles.

15. A hydraulic fracturing system comprising:

first and second hydraulic fracturing pumps each configured to pump fracturing fluid to fracture a subterranean formation;

first and second electric motors that drive the first and second hydraulic fracturing pumps;

a source of electricity that powers the first and second electric motors;

means for transferring three-phase electricity between the source of electricity and the first and second electric motors, the means for transferring three-phase electricity comprising a plurality of cable assemblies, each of the plurality of cable assemblies comprising a cable bundle comprising three conductors that carry three respective phases of electricity and a pair of plugs inserted in a pair of receptacles.

Assignments (2)
SECURITY INTEREST Recorded Jul 9, 2026
From: PROFRAC SERVICES, LLC; PROFRAC HOLDINGS II, LLC; U.S. WELL SERVICES, LLC; U.S. WELL SERVICES HOLDINGS, LLC; BEST PUMP AND FLOW LLC; PROFRAC HOLDINGS, LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 075942/0765 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2025
From: OEHRING, JARED
To: U.S. WELL SERVICES, LLC
Reel/Frame 069853/0478 →
Continuity (6)
Continuation 17202412 · Mar 16, 2021
Continuation 16047653 · Jul 27, 2018
Continuation 15145491 · May 3, 2016
Continuation In Part 13679689 · Nov 16, 2012
Provisional Application 62156303 · May 3, 2015
Related Publication 20240060407A1 · Feb 22, 2024
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