IP Library Granted Patent US 12,476,025
Granted Patent B2
US 12,476,025 · App. 18/244,492 · Granted Nov 18, 2025

Diffusion barriers for metallic superconducting wires

Inventors: David B. Smathers (Columbus, OH); Paul R. Aimone (Bridgewater, MA)
Assignee: MATERION NEWTON INC.
H01B12/10H01B12/06H10N60/20H10N60/85H10N60/0128H10N60/0156H10N60/0184Y02E40/60
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,476,025
App. No.
18/244,492
Granted
Nov 18, 2025
Kind
B2
Abstract

In various embodiments, superconducting wires incorporate diffusion barriers composed of Nb alloys or Nb—Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.

Claims (28)

1 . A superconducting wire comprising:

a wire matrix comprising Cu;

a plurality of composite filaments;

extending through an axial dimension of the wire, a stabilizing element comprising at least one of Nb, Ta, or W; and

disposed between the wire matrix and the composite filaments, a diffusion barrier comprising at least one of Nb, Ta, or W,

wherein:

each composite filament comprises (i) a plurality of monofilaments and (ii) a cladding comprising Cu surrounding the plurality of monofilaments,

each monofilament comprises a core comprising Nb and, surrounding the core, a cladding comprising Cu, and

the diffusion barrier extends through the axial dimension of the wire.

2 . The wire of claim 1 , wherein the wire matrix is an inner wire matrix surrounded by the diffusion barrier.

3 . The wire of claim 1 , wherein the wire matrix is an outer wire matrix surrounding the diffusion barrier.

4 . The wire of claim 1 , further comprising, disposed between the composite filaments and the diffusion barrier, an annular region comprising a Nb-based superconducting phase.

5 . The wire of claim 4 , wherein the annular region comprises Nb 3 Sn.

6 . The wire of claim 4 , wherein the annular region conforms to and is contact with the diffusion barrier.

7 . The wire of claim 1 , wherein the core of each monofilament comprises Nb alloyed with at least one of Ti, Zr, Hf, Ta, Y, or La.

8 . The wire of claim 1 , wherein the core of each monofilament comprises Nb 3 Sn.

9 . The wire of claim 1 , wherein the diffusion barrier comprises a Nb—W alloy or a Nb—Ta—W alloy.

10 . The wire of claim 1 , wherein the diffusion barrier comprises Nb-6W or Nb—Ta-3W.

11 . The wire of claim 1 , wherein the diffusion barrier additionally contains one or more alloying elements selected from the group consisting of Ru, Pt, Pd, Rh, Os, Ir, Mo, Re, or Si.

12 . The wire of claim 1 , wherein the stabilizing element comprises a Ta alloy containing 0.1%-20% W, a Nb alloy containing 0.1%-20% W, or a Nb—Ta alloy containing 0.1%-20% W.

13 . The wire of claim 12 , wherein the stabilizing element comprises the Ta alloy containing 0.1%-20% W, the Ta alloy being substantially free of Nb.

14 . The wire of claim 12 , wherein the stabilizing element comprises the Nb alloy containing 0.1%-20% W, the Nb alloy being substantially free of Ta.

15 . The wire of claim 12 , wherein the stabilizing element comprises the Nb—Ta alloy containing 0.1%-20% W.

16 . The wire of claim 1 , wherein the stabilizing element comprises Nb-6W or Nb—Ta-3W.

17 . The wire of claim 1 , wherein the stabilizing element additionally contains one or more alloying elements selected from the group consisting of Ru, Pt, Pd, Rh, Os, Ir, Mo, Re, or Si.

18 . The wire of claim 1 , wherein the diffusion barrier occupies 1%-20% of the cross-sectional area of the superconducting wire.

19 . The wire of claim 1 , wherein the diffusion barrier occupies 2%-10% of the cross-sectional area of the superconducting wire.

20 . The wire of claim 1 , wherein the diffusion barrier occupies 3%-10% of the cross-sectional area of the superconducting wire.

Assignments (3)
CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jun 26, 2025
From: MATERION NEWTON INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 071751/0100 →
CHANGE OF NAME Recorded Mar 20, 2025
From: H.C. STARCK INC.
To: MATERION NEWTON INC.
Reel/Frame 070584/0053 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2024
From: SMATHERS, DAVID B.; AIMONE, PAUL
To: H.C. STARCK INC.
Reel/Frame 066083/0808 →
Continuity (9)
Continuation 17954628 · Sep 28, 2022
Continuation 17130399 · Dec 22, 2020
Continuation 16718542 · Dec 18, 2019
Continuation 16295725 · Mar 7, 2019
Continuation In Part 15964723 · Apr 27, 2018
Continuation 15696330 · Sep 6, 2017
Provisional Application 62639530 · Mar 7, 2018
Provisional Application 62383676 · Sep 6, 2016
Related Publication 20230420161A1 · Dec 28, 2023
References Cited (40)
US 3592639A · Schussler et al. · 1971 [cited by applicant]
US 4973527A · Smathers · 1990 [cited by applicant]
US 9984795B2 · Smathers et al. · 2018 [cited by applicant]
US 10049793B2 · Aimone et al. · 2018 [cited by applicant]
US 10510470B2 · Smathers et al. · 2019 [cited by applicant]
US 10546669B2 · Smathers et al. · 2020 [cited by applicant]
US 10679775B2 · Aimone et al. · 2020 [cited by applicant]
US 10902978B2 · Smathers et al. · 2021 [cited by applicant]
US 20050178472A1 · Hong et al. · 2005 [cited by applicant]
US 20060216191A1 · Miyazaki et al. · 2006 [cited by applicant]
US 20070186998A1 · Kato et al. · 2007 [cited by applicant]
US 20070238620A1 · Flukiger et al. · 2007 [cited by applicant]
US 20080167192A1 · Kato et al. · 2008 [cited by applicant]
US 20090005251A1 · Fluekiger et al. · 2009 [cited by applicant]
US 20090305897A1 · Grasso et al. · 2009 [cited by applicant]
US 20090325809A1 · Hong · 2009 [cited by examiner]
US 20100093546A1 · Schlenga et al. · 2010 [cited by applicant]
US 20110190139A1 · Ohata et al. · 2011 [cited by applicant]
US 20120108437A1 · Ohata et al. · 2012 [cited by applicant]
US 20130053250A1 · Ohata et al. · 2013 [cited by applicant]
US 20130316909A1 · Banno et al. · 2013 [cited by applicant]
US 20150024943A1 · Sugimoto et al. · 2015 [cited by applicant]
US 20150345679A1 · Hagiya · 2015 [cited by applicant]
US 20150348679A1 · Takeuchi et al. · 2015 [cited by applicant]
US 20160247606A1 · Thoener et al. · 2016 [cited by applicant]
US 20170221608A1 · Field · 2017 [cited by examiner]
US 20170309375A1 · Aimone et al. · 2017 [cited by applicant]
US 20180212136A1 · Field · 2018 [cited by examiner]
US 20180374612A1 · Aimone et al. · 2018 [cited by applicant]
US 20190267160A1 · Smathers et al. · 2019 [cited by applicant]
US 20200203041A1 · Smathers et al. · 2020 [cited by applicant]
US 20200365295A1 · Aimone et al. · 2020 [cited by applicant]
US 20210183540A1 · Smathers et al. · 2021 [cited by applicant]
EP 1705721A2 · 2006 [cited by applicant]
JP 2009004128A · 2009 [cited by applicant]
JP 2013062039A · 2013 [cited by applicant]
JP 2014137917A · 2014 [cited by applicant]
WO 2017058332A2 · 2017 [cited by applicant]
Office Action issued in corresponding European Application No. 197664725.8, dated Nov. 19, 2024, 7 pages. [cited by applicant]
International Search Report and Written Opinion issued in corresponding International Patent Application No. PCT/JS2019/021156 dated Mar. 7, 2019, 14 pages. [cited by applicant]